The construction of the Woodhead Embankment was ambitious and fraught with difficulties. The embankment was to be about in height; it was sealed to the underlying impermeable rock by a central impermeable clay puddle core or curtain. This was supported on each side by selected strong earth material, and then gravel to form a slope of 1 in 1 upstream and 1 in 2 downstream. The upstream would be pitched, and faced in stone. The turnpike would pass over the crest. Drinking water would be extracted by means of a tunnel from several metres below the water level, while when full, excess water would pass over the overspill or waste
weir.
The first embankment Work started in 1848. The Heyden Viaduct, now known as the Woodhead Bridge, was completed in 1851, and turned over to the Salters Brook turnpike road that year. The Woodhead embankment was from completion. Discharge valves had been supplied by Messrs Armstrong and Co, of
Newcastle upon Tyne. There was some leakage but on 10 May 1854 the Woodhead Reservoir was declared complete, with the exception of remedying the leak. To stop the leak,
borings had been made, and ash injected under pressure in the hope it would act as a sealant. In 1858, it was concluded that this would not work; the Etherow valley was on multiple fissures relating to a
fault that was causing movement in the soft beds of shale underlying the harder rock beneath the valley. This was the cause of the landslides at Rhodeswood, and the continual problems at Woodhead.
The second embankment In 1862, a second embankment downstream of the first embankment was proposed. This took advantage of a continuous length of shale suitable for a seal. The space between the two embankments was infilled. The new puddle trench was sunk beneath the height of the first embankment, below the old riverbed, in the main through solid rock. It was filled with concrete as clay could not withstand a water head of . The reservoir was filled in 1877. ==Safety measures==