Welding Approximately 20% of acetylene is supplied by the
industrial gases industry for
oxyacetylene gas welding and
cutting due to the high temperature of the flame. Combustion of acetylene with oxygen produces a flame of over , releasing 11.8
kJ/g. Oxygen with acetylene is the hottest burning common gas mixture. Acetylene is the third-hottest natural chemical flame after
dicyanoacetylene's and
cyanogen at .
Oxy-acetylene welding was a popular welding process in previous decades. The development and advantages of
arc-based welding processes have made oxy-fuel welding nearly extinct for many applications. Acetylene usage for welding has dropped significantly. On the other hand, oxy-acetylene welding
equipment is quite versatile – not only because the torch is preferred for some sorts of iron or steel welding (as in certain artistic applications), but also because it lends itself easily to brazing, braze-welding, metal heating (for annealing or tempering, bending or forming), the loosening of corroded nuts and bolts, and other applications.
Bell Canada cable-repair technicians still use portable acetylene-fuelled torch kits as a
soldering tool for sealing lead sleeve splices in
manholes and in some aerial locations. Oxyacetylene welding may also be used in areas where electricity is not readily accessible. Oxyacetylene cutting is used in many metal fabrication shops. For use in welding and cutting, the working pressures must be controlled by a regulator, since above , if subjected to a shockwave (caused, for example, by a
flashback), acetylene
decomposes explosively into
hydrogen and
carbon.
Chemicals Acetylene is useful for many processes, but few are conducted on a commercial scale. One of the major chemical applications is
ethynylation of formaldehyde. In addition to ethynylation, acetylene reacts with
carbon monoxide to give
acrylic acid, or acrylic esters. Metal catalysts are required. These derivatives form products such as
acrylic fibers,
glasses,
paints,
resins, and
polymers. Except in China, use of acetylene as a chemical feedstock has declined by 70% from 1965 to 2007 owing to cost and environmental considerations. In China, acetylene is a major precursor to
vinyl chloride.
Niche applications . In 1881, the Russian chemist Mikhail Kucherov described the
hydration of acetylene to
acetaldehyde using catalysts such as
mercury(II) bromide. Before the advent of the
Wacker process, this reaction was conducted on an industrial scale. The
polymerization of acetylene with
Ziegler–Natta catalysts produces
polyacetylene films. Polyacetylene, a chain of CH centres with alternating single and double bonds, was one of the first discovered
organic semiconductors. Its reaction with
iodine produces a highly electrically conducting material. Although such materials are not useful, these discoveries led to the developments of
organic semiconductors, as recognized by the
Nobel Prize in Chemistry in 2000 to
Alan J. Heeger,
Alan G MacDiarmid, and
Hideki Shirakawa. Acetylene is sometimes used for
carburization (that is, hardening) of steel when the object is too large to fit into a furnace. Acetylene is used to volatilize carbon in
radiocarbon dating. The carbonaceous material in an archeological sample is treated with
lithium metal in a small specialized research furnace to form
lithium carbide (also known as lithium acetylide). The carbide can then be reacted with water, as usual, to form acetylene gas to feed into a
mass spectrometer to measure the isotopic ratio of carbon-14 to carbon-12. Acetylene combustion produces a strong, bright light and the ubiquity of
carbide lamps drove much acetylene commercialization in the early 20th century. Common applications included coastal
lighthouses,
street lights, and
automobile and
mining headlamps. In most of these applications, direct combustion is a
fire hazard, and so acetylene has been replaced, first by
incandescent lighting and many years later by low-power/high-lumen LEDs. Nevertheless, acetylene lamps remain in limited use in remote or otherwise inaccessible areas and in countries with a weak or unreliable central
electric grid. ==Natural occurrence==