Acrylic acid is produced by a 2-step
oxidation of
propylene with
acrolein as an intermediate. :
Historical methods Because acrylic acid and its esters have long been valued commercially, many other methods have been developed. Most have been abandoned for economic or environmental reasons. An early method was the
hydrocarboxylation of acetylene ("
Reppe chemistry"): : This method requires
nickel carbonyl, high pressures of
carbon monoxide, and acetylene, which is relatively expensive compared to propylene. Acrylic acid was once manufactured by the
hydrolysis of
acrylonitrile, a material derived from
propene by ammoxidation, but this route was abandoned because it cogenerates ammonium side products, which must be disposed of. Other now abandoned precursors to acrylic acid include
ethenone and ethylene cyanohydrin.
3-Hydroxypropionic acid (3HP), an acrylic-acid precursor by dehydration, can be produced from sugars, but the process is not competitive. ==Reactions and uses==