Many microorganisms affect anaerobic digestion, including acetic acid-forming
bacteria (
acetogens) and methane-forming
archaea (
methanogens). These organisms promote a number of chemical processes in converting the biomass to
biogas. Gaseous oxygen is excluded from the reactions by physical containment. Anaerobes utilize electron acceptors from sources other than oxygen gas. These acceptors can be the organic material itself or may be supplied by inorganic
oxides from within the input material. When the oxygen source in an anaerobic system is derived from the organic material itself, the 'intermediate' end products are primarily
alcohols,
aldehydes, and organic acids, plus carbon dioxide. In the presence of specialised methanogens, the intermediates are converted to the 'final' end products of methane, carbon dioxide, and trace levels of
hydrogen sulfide. In an anaerobic system, the majority of the chemical energy contained within the starting material is released by methanogenic archaea as methane.
Process stages The four key stages of anaerobic digestion involve
hydrolysis,
acidogenesis,
acetogenesis and
methanogenesis. Through
hydrolysis the complex organic molecules are broken down into
simple sugars, amino acids, and
fatty acids. :Acetate and hydrogen produced in the first stages can be used directly by methanogens. Other molecules, such as volatile fatty acids (VFAs) with a chain length greater than that of acetate must first be
catabolised into compounds that can be directly used by methanogens. ;Acidogenesis :The biological process of
acidogenesis results in further breakdown of the remaining components by acidogenic (fermentative) bacteria. Here, VFAs are created, along with ammonia, carbon dioxide, and
hydrogen sulfide, as well as other byproducts. The process of acidogenesis is similar to the way
milk sours. ;Acetogenesis :The third stage of anaerobic digestion is
acetogenesis. Here, simple molecules created through the acidogenesis phase are further digested by acetogens to produce largely acetic acid, as well as carbon dioxide and hydrogen. ;Methanogenesis :The terminal stage of anaerobic digestion is the biological process of
methanogenesis. Here, methanogens use the intermediate products of the preceding stages and convert them into methane, carbon dioxide, and water. These components make up the majority of the biogas emitted from the system. Methanogenesis is sensitive to both high and low pHs and occurs between pH 6.5 and pH 8. The remaining, indigestible material the microbes cannot use and any dead bacterial remains constitute the digestate.
Main Parameters that affect performance Process performance depends on several operational parameters, including temperature (mesophilic conditions at approximately 35–37°C or thermophilic conditions at 50–55°C), organic loading rate (OLR), pH (typically maintained between 6.8 and 7.2), and solids retention time (SRT). Proper control of these parameters is essential to prevent process instability and volatile fatty acid accumulation.
Configuration Anaerobic digesters can be designed and engineered to operate using a number of different configurations and can be categorized into batch vs. continuous process mode,
mesophilic vs.
thermophilic temperature conditions, high vs. low portion of solids, and single stage vs. multistage processes. Continuous process requires more complex design, but still, it may be more economical than batch process, because batch process requires more initial building money and a larger volume of the digesters (spread across several batches) to handle the same amount of waste as a continuous process digester. Higher heat energy is required in a thermophilic system compared to a mesophilic system, but the thermophilic system requires much less time and has a larger gas output capacity and higher methane gas content, so one has to consider that trade-off carefully. For solids content, low will handle up to 15% solid content. Above this level is considered high solids content and can also be known as dry digestion. In a single stage process, one reactor houses the four anaerobic digestion steps. A multistage process utilizes two or more reactors for digestion to separate the methanogenesis and hydrolysis phases.
Batch or continuous Anaerobic digestion can be performed as a batch process or a continuous process. In a batch system, biomass is added to the reactor at the start of the process. The reactor is then sealed for the duration of the process. In its simplest form batch processing needs
inoculation with already processed material to start the anaerobic digestion. In a typical scenario, biogas production will be formed with a
normal distribution pattern over time. Operators can use this fact to determine when they believe the process of digestion of the organic matter has completed. There can be severe odour issues if a batch reactor is opened and emptied before the process is well completed. A more advanced type of batch approach has limited the odour issues by integrating anaerobic digestion with
in-vessel composting. In this approach inoculation takes place through the use of recirculated degasified percolate. After anaerobic digestion has completed, the biomass is kept in the reactor which is then used for
in-vessel composting before it is opened As the batch digestion is simple and requires less equipment and lower levels of design work, it is typically a cheaper form of digestion. Using more than one batch reactor at a plant can ensure constant production of biogas. In continuous digestion processes, organic matter is constantly added (continuous complete mixed) or added in stages to the reactor (continuous
plug flow; first in – first out). Here, the end products are constantly or periodically removed, resulting in constant production of biogas. A single or multiple digesters in sequence may be used. Examples of this form of anaerobic digestion include
continuous stirred-tank reactors,
upflow anaerobic sludge blankets,
expanded granular sludge beds, and
internal circulation reactors.
Temperature The two conventional operational temperature levels for anaerobic digesters determine the species of methanogens in the digesters: •
Mesophilic digestion takes place optimally around 30 to 38 °C, or at ambient temperatures between 20 and 45 °C, where mesophiles are the primary microorganisms present. •
Thermophilic digestion takes place optimally around 49 to 57 °C, or at elevated temperatures up to 70 °C, where thermophiles are the primary microorganisms present. A limit case has been reached in
Bolivia, with anaerobic digestion in temperature working conditions of less than 10 °C. The anaerobic process is very slow, taking more than three times the normal mesophilic time process. Mesophilic species outnumber thermophiles, and they are also more tolerant to changes in environmental conditions than thermophiles. Mesophilic systems are, therefore, considered to be more stable than thermophilic digestion systems. In contrast, while thermophilic digestion systems are considered less stable, their energy input is higher, with more biogas being removed from the organic matter in an equal amount of time. The increased temperatures facilitate faster reaction rates, and thus faster gas yields. Operation at higher temperatures facilitates greater pathogen reduction of the digestate. In countries where legislation, such as the
Animal By-Products Regulations in the European Union, requires digestate to meet certain levels of pathogen reduction there may be a benefit to using thermophilic temperatures instead of mesophilic. Additional pre-treatment can be used to reduce the necessary retention time to produce biogas. For example, certain processes shred the substrates to increase the surface area or use a thermal pretreatment stage (such as pasteurisation) to significantly enhance the biogas output. The pasteurisation process can also be used to reduce the pathogenic concentration in the digestate, leaving the anaerobic digester. Pasteurisation may be achieved by heat treatment combined with
maceration of the solids.
Solids content In a typical scenario, three different operational parameters are associated with the solids content of the feedstock to the digesters: • High solids (dry—stackable substrate) • High solids (wet—pumpable substrate) • Low solids (wet—pumpable substrate) High solids (dry) digesters are designed to process materials with a solids content between 25 and 40%. Unlike wet digesters that process pumpable slurries, high solids (dry – stackable substrate) digesters are designed to process solid substrates without the addition of water. The primary styles of dry digesters are continuous vertical plug flow and batch tunnel horizontal digesters. Continuous vertical plug flow digesters are upright, cylindrical tanks where feedstock is continuously fed into the top of the digester, and flows downward by gravity during digestion. In batch tunnel digesters, the feedstock is deposited in tunnel-like chambers with a gas-tight door. Neither approach has mixing inside the digester. The amount of pretreatment, such as contaminant removal, depends both upon the nature of the waste streams being processed and the desired quality of the digestate. Size reduction (grinding) is beneficial in continuous vertical systems, as it accelerates digestion, while batch systems avoid grinding and instead require structure (e.g. yard waste) to reduce compaction of the stacked pile. Continuous vertical dry digesters have a smaller footprint due to the shorter effective retention time and vertical design. Wet digesters can be designed to operate in either a high-solids content, with a
total suspended solids (TSS) concentration greater than ~20%, or a low-solids concentration less than ~15%. High solids (wet) digesters process a thick slurry that requires more energy input to move and process the feedstock. The thickness of the material may also lead to associated problems with abrasion. High solids digesters will typically have a lower land requirement due to the lower volumes associated with the moisture. High solids digesters also require correction of conventional performance calculations (e.g. gas production, retention time, kinetics, etc.) originally based on very dilute sewage digestion concepts, since larger fractions of the feedstock mass are potentially convertible to biogas. Low solids (wet) digesters can transport material through the system using standard pumps that require significantly lower energy input. Low solids digesters require a larger amount of land than high solids due to the increased volumes associated with the increased liquid-to-feedstock ratio of the digesters. There are benefits associated with operation in a liquid environment, as it enables more thorough circulation of materials and contact between the bacteria and their food. This enables the bacteria to more readily access the substances on which they are feeding, and increases the rate of gas production.
Complexity Digestion systems can be configured with different levels of complexity. Therefore, the biological reactions of the different species in a single-stage reactor can be in direct competition with each other. Another one-stage reaction system is an
anaerobic lagoon. These lagoons are pond-like, earthen basins used for the treatment and long-term storage of manures. Here the anaerobic reactions are contained within the natural anaerobic sludge contained in the pool. In a
two-stage digestion system (multistage), different digestion vessels are optimised to bring maximum control over the bacterial communities living within the digesters. Acidogenic bacteria produce organic acids and more quickly grow and reproduce than methanogenic archaea. Methanogenic archaea require stable pH and temperature to optimise their performance. Under typical circumstances, hydrolysis, acetogenesis, and acidogenesis occur within the first reaction vessel. The organic material is then heated to the required operational temperature (either mesophilic or thermophilic) prior to being pumped into a methanogenic reactor. The initial hydrolysis or acidogenesis tanks prior to the methanogenic reactor can provide a buffer to the rate at which feedstock is added. Some European countries require a degree of elevated heat treatment to kill harmful bacteria in the input waste. In this instance, there may be a pasteurisation or sterilisation stage prior to digestion or between the two digestion tanks. Notably, it is not possible to completely isolate the different reaction phases, and often some biogas is produced in the hydrolysis or acidogenesis tanks.
Residence time The residence time in a digester varies with the amount and type of feed material, and with the configuration of the digestion system. In a typical two-stage mesophilic digestion, residence time varies between 15 and 40 days, while for a single-stage thermophilic digestion, residence times is normally faster and takes around 14 days. The plug-flow nature of some of these systems will mean the full degradation of the material may not have been realised in this timescale. In this event, digestate exiting the system will be darker in colour and will typically have more odour. In the case of an
upflow anaerobic sludge blanket digestion (UASB), hydraulic residence times can be as short as 1 hour to 1 day, and solid retention times can be up to 90 days. In this manner, a UASB system is able to separate solids and hydraulic retention times with the use of a sludge blanket. Continuous digesters have mechanical or hydraulic devices, depending on the level of solids in the material, to mix the contents, enabling the bacteria and the food to be in contact. They also allow excess material to be continuously extracted to maintain a reasonably constant volume within the digestion tanks.
Pressure A recent development in anaerobic reactor design is High-pressure anaerobic digestion (HPAD) also referred to an
Autogenerative High Pressure Digestion (AHPD). This technique produces a biogas with an elevated methane content. The produced carbon dioxide in biogas dissolves more into the water phase under pressure than methane does. Hence the produced biogas is richer in methane. Research at the
University of Groningen demonstrated that the bacterial community changes in composition under the influence of pressure. Individual bacteria species have their optimum circumstances in which they grow and replicate the fastest. Commonly known are pH, temperature, salinity etc. but pressure is also one of them. Some species have adapted to life in the deep oceans where pressure is much higher than at sea level. This makes it possible in similar vein as other process parameters such as Temperature, Retention Time, pH to influence the anaerobic digestion process.
Inhibition The anaerobic digestion process can be inhibited by several compounds, affecting one or more of the bacterial groups responsible for the different organic matter degradation steps. The degree of the inhibition depends, among other factors, on the concentration of the inhibitor in the digester. Potential inhibitors are ammonia, sulfide, light metal ions (Na, K, Mg, Ca, Al), heavy metals, some organics (chlorophenols, halogenated aliphatics, N-substituted aromatics, long chain fatty acids), etc. Total ammonia nitrogen (TAN) has been shown to inhibit production of methane. Furthermore, it destabilises the microbial community, impacting the synthesis of acetic acid. Acetic acid is one of the driving forces in methane production. At an excess of 5000 mg/L TAN, pH adjustment is needed to keep the reaction stable. A TAN concentration above 1700– 1800 mg/L inhibits methane production and yield decreases at greater TAN concentrations. High TAN concentrations cause the reaction to turn acidic and lead to a domino effect of inhibition. Hydrolysis and acidogenesis can also be impacted by TAN concentration. In mesophilic conditions, inhibition for hydrolysis was found to occur at 5500 mg/L TAN, while acidogenesis inhibition occurs at 6500 mg/L TAN. ==Feedstocks==