The following are all part of the
EA827 engine series, with a
cylinder spacing between centres of .
1.5 R4 16v TDI CR 66-81kW (EA189) ;identification: Motor type: EA 189 /parts code prefix: 03L ;engine configuration & engine displacement:inline four-cylinder (R4/I4)
Turbocharged Direct Injection (TDI)
turbodiesel; ; bore x stroke: ,
stroke ratio: 0.96:1 – '
undersquare engine', 374.5 cc per cylinder. ;cylinder block & crankcase : grey cast iron; five
main bearings, die-forged steel crankshaft ;cylinder head & valvetrain: cast aluminium alloy;
four valves per cylinder, 16 valves total,
double overhead camshaft (DOHC) ;aspiration:
turbocharger,
intercooler, water-cooled
exhaust gas recirculation (EGR) ;fuel system & engine management:
common rail (CR)
direct injection (DI) with eight-nozzle output
piezo element injectors, rail pressure up to , BS IV emissions standard (lacks exhaust DPF), SIMOS PCR 2.1 ecu ;DIN-rated power & torque outputs, ID codes : at 4,200 rpm; at 1,500-2,500 rpm — CWXA (Polo TDI) :77 kW (105 PS; 104bhp) at 4,400 rpm; at 1,500-2,500 rpm — CWXB (pre-2017 GT TDI) : at 4,000 rpm; at 1,500-3,000 rpm — CWXC (GT TDI) ;applications:
Škoda Rapid (India),
Volkswagen Polo Mk5,
Volkswagen Ameo,
Volkswagen Vento ;reference ;
1.6 R4 16v TDI CR 55-85kW (EA189) ;identification:Motor type: EA 189 /parts code prefix: 03L ;engine configuration & engine displacement:inline four-cylinder (R4/I4)
Turbocharged Direct Injection (TDI)
turbodiesel; ; bore x stroke: ,
stroke ratio: 0.99:1 – '
square engine', 399.5 cc per cylinder,
compression ratio: 16.5:1 ;cylinder block & crankcase: grey cast iron; five
main bearings, die-forged steel crankshaft ;cylinder head & valvetrain:cast aluminium alloy;
four valves per cylinder, 16 valves total,
double overhead camshaft (DOHC) ;aspiration:
turbocharger,
intercooler, water-cooled
exhaust gas recirculation (EGR) ;fuel system & engine management:
common rail (CR)
direct injection (DI) with eight-nozzle output
piezo element injectors, rail pressure up to , European EU5 emissions standard ;DIN-rated power & torque outputs, ID codes : at 4,000 rpm; at 1,500-2,500 rpm — CAYA (Polo and Fabia only) : at 3,000-4,000 rpm; at 1,500-2,250 rpm — CAYE (Caddy only) : at 4,200 rpm; at 1,500-2,500 rpm — CAYB : at 4,400 rpm; at 1,500-2,500 rpm — CAYD (Caddy only) : at 4,400 rpm; at 1,500-2,500 rpm — CAYC : at 4,400 rpm; at 2,000-2,500 rpm — CEKA (Mexico only) ;applications:
SEAT Ibiza Mk4,
SEAT Ibiza Mk5,
SEAT León Mk2,
SEAT Altea,
SEAT Altea XL,
Škoda Fabia Mk2,
Škoda Roomster,
Škoda Octavia Mk2,
Škoda Superb,
Škoda Rapid (2012),
Škoda Rapid (India),
Volkswagen Polo Mk5,
Volkswagen Golf Mk6,
Volkswagen Golf Mk7,
Volkswagen Golf Plus, Volkswagen Golf Variant,
Volkswagen Touran,
Audi A1,
Audi A3,
Volkswagen Caddy,
Volkswagen Vento,
Volkswagen Jetta,
Volkswagen Passat (B6),
Volkswagen Passat (B7) ;reference:
1.6 R4 16v TDI CR 55-88kW (EA288) ;identification:parts code prefix: 04L ;engine configuration & engine displacement:inline four-cylinder (R4/I4)
Turbocharged Direct Injection (TDI)
turbodiesel; ; bore x stroke: ,
stroke ratio: 0.99:1 – '
square engine', 399.5 cc per cylinder,
compression ratio: 16.2:1 ;cylinder block & crankcase:grey cast iron; five
main bearings, die-forged steel crankshaft ;cylinder head & valvetrain:cast aluminium alloy;
four valves per cylinder, 16 valves total,
double overhead camshaft (DOHC) ;aspiration:
turbocharger,
intercooler, water-cooled
exhaust gas recirculation (EGR) ;fuel system & engine management:
common rail (CR)
direct injection (DI) with eight-nozzle output
piezo element injectors, rail pressure up to , European EU5 emissions standard (later EU6). ;DIN-rated power & torque outputs, ID codes : at 2,750-4,000 rpm; at 1,500-2,250 rpm —
DGTC : at 3,000 rpm; at 1,500-2,750 rpm —
CLHB : at 3,000 rpm; at 1,500-3,000 rpm —
CXXA, DDYB : at 3,000 rpm; at 1,500-2,750 rpm —
CLHA : at 3,000 rpm; at 1,500-3,000 rpm —
CXXB, DBKA : at 3,000 rpm; at 1,500-2,750 rpm —
CRKB : at 3,000 rpm; at 1,500-2,750 rpm —
DDYA, DGTE : at 3,000 rpm; at 1,500-2,750 rpm —
DCXA, DCZA 1.9 R4 8v SD 36kW This is a naturally aspirated (non-turbo) indirect injection version of the
1.9 SDI VE37 ;identification: parts code prefix: 028, ID code: 436 ;engine configuration & engine displacement:
inline-four engine (R4/I4); ; bore x stroke: , stroke ratio: 0.83:1 – undersquare/long-stroke, 474.1 cc per cylinder, compression ratio: 18,5:1 ;cylinder block & crankcase: grey cast iron; five
main bearings, die-forged steel crankshaft ;cylinder head & valvetrain: cast aluminium alloy; two valves per cylinder, 8 valves total, bucket
tappets,
single overhead camshaft (SOHC) ;aspiration: cast aluminium alloy
intake manifold, cast iron
exhaust manifold ;fuel system & engine management:
Bosch VE 37 series distributor
injection pump,
indirect injection into
swirl pre-chambers ;
EWG-rated power & torque output: at 3,000 rpm; at 1,800 rpm ;application:
Volkswagen Industrial Motor ;reference:
1.9 R4 SDI 29-50kW This is a
naturally aspirated (non-turbo)
Suction Diesel Injection version of the
1.9 TDI VP37 ;identification: parts code prefix: 028 or 038; ID codes: AGD, AGP, ASX, ASY, AYQ, AQM ;engine configuration & engine displacement: inline four-cylinder (R4/I4)
Suction Diesel Injection (SDI); ; bore x stroke: ,
stroke ratio: 0.83:1 – undersquare/long-stroke, 474.1 cc per cylinder, compression ratio: 19.5:1 (44 kW – 19.5:1) ;cylinder block & crankcase: grey cast iron; five main bearings, die-forged steel crankshaft ;cylinder head & valvetrain: cast aluminium alloy; two valves per cylinder, 8 valves total, bucket
tappets,
single overhead camshaft (SOHC) ;aspiration: cast aluminium alloy
intake manifold, cast iron
exhaust manifold ;fuel system & engine management:
Bosch VP37 (Verteiler Pumpe) electronic distributor
injection pump,
direct injection (DI) with five-hole nozzles, Bosch EDC 15V+ electronic
engine control unit (ECU) ;dimensions: mass: (dry weight, Marine variants) ;
EWG-rated power & torque outputs, ID codes, application : at 2,800 rpm;—
BXT Volkswagen Industrial Motor 430 (05/06->) : at 3,600 rpm; at 2,200 rpm —
AEY Volkswagen Industrial Motor 444 ;DIN-rated power & torque outputs, ID codes, applications : at 2,600 rpm; at 2,000 rpm —
BGM Volkswagen Marine 40-4 (02/03->) : —
BEQ Volkswagen Marine (02/02->) : at 3,000 rpm; at 2,000 rpm —
BGL Volkswagen Marine 50-4 (02/03->) : at 3,600 rpm; at 2,000 rpm —
ANC Volkswagen Marine 60-4 (02/03->) : at 4,200 rpm; at 1,600-2,800 rpm —
ASY : at 4,000 rpm; at 1,800 rpm —
AQM ;applications:
VW Polo 6N/6KV (AEY: 12/95-08/99),
VW Polo 9N/9N3 (ASY: 10/01-04/05),
VW Golf Mk3,
VW Golf Mk4 &
Volkswagen Golf Mk5 (AEY: 07/95-02/99),
VW Vento (AEY: 07/95-12/97),
VW Caddy Mk2 (AEY: 11/95-09/00),
Škoda Fabia,
SEAT Ibiza Mk2/
SEAT Cordoba 6K (AEY: 09/95-06/99),
SEAT León Mk1 (1M) (AQM: 06/00-10/03),
SEAT Inca (AEY: 11/95-09/00),
Volkswagen Jetta King (ASY: 04/02-03/10),
Volkswagen Jetta Pioneer (ASY: 03/10-03/13) ;reference:
1.9 R4 8v TDI 29-81kW ;identification: parts code prefix: 038, 064 (
Volkswagen Marine) ;engine configuration & engine displacement: inline four-cylinder (R4/I4)
Turbocharged Direct Injection (TDI)
turbodiesel; ; bore x stroke: ,
stroke ratio: 0.83:1 – undersquare/long-stroke, 474.1 cc per cylinder,
compression ratio: 19.5:1 ;cylinder block & crankcase: grey cast iron; five
main bearings, die-forged steel crankshaft, fracture-split forged steel
connecting rods,
Mahle or
Alcan pistons, simplex belt-driven
oil pump, cast aluminium alloy baffled
oil sump ;cylinder head & valvetrain: cast aluminium alloy; two valves per cylinder, 8 valves total, bucket
tappets,
timing belt-driven
single overhead camshaft (SOHC) ;aspiration: hot-wire
mass air flow (MAF) sensor, cast aluminium alloy
intake manifold,
Garrett or
KKK turbocharger, side-mounted
intercooler (SMIC),
exhaust gas recirculation (EGR), cast iron
exhaust manifold ;fuel system & engine management: timing belt-driven
Bosch VP37 (VerteilerPumpe) electronic distributor
injection pump,
direct injection (DI) with five-hole nozzles, Bosch MSA 12, MSA 15.5, EDC 15V+, EDC 15VM+V electronic
engine control unit (Marine variant uses MDC) ;dimensions: mass: (Marine variants, dry weight) ;
EWG-rated power & torque output, ID code, application : —
AFD:
Volkswagen Industrial Motor – 480 (04/94-01/02) ;DIN-rated power & torque outputs, ID codes : —
CDX Volkswagen Marine (10/07->) : at 3,600 rpm; at 2,000 rpm —
CDX Volkswagen Marine (10/07->) : at 4,000 rpm; at 1,900 rpm —
1Z, AHU : at 3,750 rpm; at 1,900 rpm —
AGR, AHH, ALE, ALH : at 4,150 rpm; at 1,900 rpm —
AFN, AHF, ASV, AVG ;applications
Audi •
A3 (8L):
AHU (09/96-08/00),
AHF (01/97-04/02),
ALH (08/97-06/01),
ASV (09/99-06/01) •
80 (B4):
1Z (09/91-07/95) •
Cabriolet:
1Z (07/95-07/96),
AHU (07/96-08/00) •
A4 (B5):
1Z (01/95-07/96),
AFN (02/96-07/99),
AHU (08/96-06/00),
AHH (04/97-09/01),
AVG (08/99-06/00) •
A6 (C4):
1Z (07/94-06/96),
AHU (07/96-10/97) •
A6 (C5):
AFN (04/97-04/01),
AVG (08/99-10/00)
Ford •
Galaxy Mk1:
1Z (03/96-07/96),
AHU (07/96-02/00),
AFN/
AVG (09/97-02/00)
SEAT •
Ibiza (6K):
1Z (07/96-12/96),
AHU (12/96-06/99),
AFN (03/97-06/99),
ASV (03/99-05/02),
AGR (04/99-05/02),
ALH (10/99-05/02) •
Córdoba (6K):
1Z (07/96-12/96),
AHU (12/96-06/99),
AFN (03/97-06/99),
ASV (03/99-08/02),
AGR (04/99-08/02),
ALH (10/99-05/01) •
León 1M (Mk1):
ASV (10/99-10/05),
AGR/AHF (11/99-09/02),
ALH (05/00-10/05) •
Toledo (1L):
1Z (04/95-12/96),
AHU (06/96-03/99),
AFN (12/96-03/99) •
Toledo (1M):
ALH (03/99-07/04),
AGR (04/99-09/02),
AHF (10/98-09/02),
ASV (10/99-07/04) •
Alhambra (7M):
1Z (03/96-07/96),
AHU (07/96-02/00),
AFN/AVG (09/97-02/00)
Škoda •
Octavia (1U):
AGR/ALH (10/96-??/05),
AHF/ASV (08/97-??/05)
Volkswagen •
Polo (6N/6KV) (
Classic/Variant):
AHU (01/97-08/99),
ALE (11/97-08/99),
AFN (06/98-08/99),
AGR/ALH/ASV (10/99-09/01) •
Golf (1H):
1Z (07/93-07/96,
AFN (02/96-08/99),
AHU (07/96-06/00) •
Vento/Jetta (1H):
1Z (07/93-07/96),
AFN (02/96-12/97),
ALE (01/97-12/97),
AHU (08/96-??/??) •
Golf (1J):
AHF (10/97-05/06),
AGR/ALH (10/97-05/06),
ASV (05/00-05/06),
ALE(Golf 3.5 Cabrio only) (??/98-??/02) •
Bora/Jetta (1J):
AHF/ALH (09/98-05/055,
AGR (10/98-05/05),
ALH (11/98-05/05),
ASV (05/00-05/05) •
New Beetle (1C/9C): (
ALH 01/98-06/04) •
Passat (B3):
1Z (10/93-12/96) •
Passat (B4):
AFN (03/96-06/96) •
Passat (B5):
AFN (03/96-08/99),
AHU (08/96-08/00),
AHH (05/98-08/00),
AVG (08/99-08/00) •
Sharan (7M):
1Z (09/95-07/96),
AHU (08/96-10/00),
AFN (12/96-07/99) •
Caddy (9K):
1Z (10/96-03/97),
AHU (10/96-09/00),
ALE (09/97-09/00),
ALH (09/00-06/03) : ;reference:
1.9 R4 8v TDI PD 43-118kW Essentially, this ubiquitous engine has the same bottom end (cylinder block/crankcase, crankshaft) as the earlier
1.9 R4 TDI which uses a VP37 VerteilerPumpe distributor injection pump. However, a new cylinder head is fitted to this "PD" engine, to accommodate "Pumpe Düse"
Unit Injectors. ;identification: parts code prefix: 038, 03G (VAG group indicate higher output models by a red 'I' on their TDI badge, e.g. 96 kW model Audi B6 A4. Because of this, the term 'red I' has entered into automotive technicians parlance) ;engine configuration & engine displacement: inline four-cylinder (R4/I4)
Turbocharged Direct Injection (TDI) turbodiesel; ; bore x stroke: ,
stroke ratio: 0.83:1 – undersquare/long-stroke, 474.1 cc per cylinder,
compression ratio: 19.0:1 ;cylinder block & crankcase: grey cast iron; five main bearings, die-forged steel crankshaft, fracture-split forged steel connecting rods,
Mahle or
Alcan pistons, simplex roller chain-driven
oil pump, cast aluminium alloy baffled
oil sump ;cylinder head & valvetrain: cast aluminium alloy; two valves per cylinder, 8 valves total, bucket tappets,
timing belt-driven
single overhead camshaft (SOHC) ;aspiration: hot-wire
mass air flow (MAF) sensor, cast aluminium alloy intake manifold,
Garrett,
KKK or
BorgWarner variable turbine geometry turbocharger (VTG), side-mounted intercooler (SMIC), water-cooled
exhaust gas recirculation (EGR), cast iron
exhaust manifold ;fuel system & engine management: Pumpe Düse (PD)
direct injection (DI): engine-driven vane-type low-pressure fuel lift pump, four camshaft-actuated (via roller rocker arms) high-pressure
Bosch Unit Injectors with solenoid valve injection nozzles, Bosch EDC 15, EDC 16 or EDC 17 electronic
engine control unit (ECU) with altitude compensation ;
EWG-rated power & torque outputs, ID codes, applications : —
BEU:
Volkswagen Industrial Motor (11/02->) : —
BJC: Volkswagen Industrial Motor (11/03->) : —
AVM: Volkswagen Industrial Motor (11/00->) ;DIN-rated power & torque outputs, ID codes, applications : at 4,000 rpm; at 1,900 rpm —
BSU ::
Volkswagen Caddy Mk3 (09/05->) : at 4,000 rpm; at 1,800−2,500 rpm —
BRU, BXF, BXJ ::
SEAT Ibiza Mk4 (BXJ: 06/08->),
SEAT León 1P (Mk2) (BXF: 06/07->),
SEAT Altea (BXF: 08/09->),
Volkswagen Golf Mk5 (BRU: 05/04-02/06, BXF: 02/06-11/08, BXJ: 11/07-11/08),
VW Golf Plus (BXF: 05/07-12/08, BXJ: 11/07-12/08),
Volkswagen Touran (BRU: 11/04-02/06, BXF: 02/06->, BXJ: 06/06->) : at 4,000 rpm; at 1,900 rpm —
ANU ::
Ford Galaxy,
SEAT Alhambra (06/00->),
Volkswagen Sharan (03/99->) : at 4,000 rpm; at 1,800–2,400 rpm —
ATD, AXR, BEW, BMT ::
Audi 8L A3 (Mk1) (ATD: 01/01-06/03, AXR: 11/01-06/03),
SEAT Ibiza Mk3 (ATD: 09/01->, AXR: 05/05-11/09, BMT: 09/06-11/09),
SEAT Córdoba Mk2 (ATD: 09/02->, AXR: 05/05->, BMT: 06/06-11/09),
SEAT León 1M (Mk1) (AXR: 10/05-06/06),
Škoda Fabia 6Y (Mk1) (ATD: 01/00-10/05, AXR: 10/05-12/07),
Škoda Roomster (AXR: 03/06-05/06),
Škoda Octavia 1U (Mk1) (ATD: 08/00-01/06, AXR: 10/05->),
Volkswagen Polo Mk4 (ATD/AXR: 11/01->, BMT: 05/06->),
Volkswagen Golf Mk4 (ATD: 02/00-06/06, AXR: 05/01-06/06),
VW Bora/Jetta Mk4 (ATD: 05/00-05/06, AXR: 05/01-??/??, BEW: 07/03-??/??),
Volkswagen Golf Mk5 (BEW: 08/03-??/??),
VW Jetta Mk5 (AXR: 06/07-??/??),
Volkswagen New Beetle (ATD: 10/00-??/??, AXR: 06/03-??/??, BEW: 07/03-??/??) : at 4,000 rpm; at 1,900 rpm —
AVB, AVQ ::
Audi B6 A4 (AVB: 04/01-05/04),
Škoda Superb 3U (Mk1) (AVB: 06/02-10/05),
Volkswagen Touran (AVQ: 02/03-05/04),
VW Passat B5 (AVB: 02/00-05/05) : at 4,000 rpm; at 1,800 rpm —
BSW ::
Škoda Fabia 5J (Mk2) (04/07->),
Škoda Roomster (05/06->),
Volkswagen New Beetle (07/03->) : at 4,000 rpm; at 1,900 rpm —
BJB, BKC, BLS, BSV, BXE ::
Audi 8P A3 (Mk2) (BKC: 06/03-05/06, BLS: 10/05-05/10, BXE: 06/06-05/10),
SEAT Ibiza 6J (Mk4) (BLS: 02/08->),
SEAT León 1P (Mk2) (BKC: 07/05-02/06, BLS: 11/05->, BXE: 02/06->),
SEAT Altea (BJB: 04/04-09/05, BKC: 04/04-05/06, BLS: 10/05->, BXE: 02/06->),
SEAT Toledo Mk3 (BJB: 09/04-09/05, BKC: 09/04-02/06, BLS: 10/05-09/09, BXE: 02/06->),
Škoda Fabia 5J (Mk2) (BLS: 04/07->),
Škoda Roomster (BLS: 11/06->),
Škoda Octavia 1Z (Mk2) (BJB: 02/04->, BKC: 05/04-02/06, BXE: 03/06->, BLS: 05/06->),
Škoda Superb 3U (Mk1) (BSV: 10/05-05/07, BLS/BXE: 03/08->),
Volkswagen Golf Mk5 (BKC: 10/03-07/07, BLS: 06/05->, BXE: 05/07->),
VW Jetta Mk5 (BKC: 05/05-??/09, BLS: 08/05-??/09, BXE: 02/06-??/09),
VW Golf Plus (BLS: 05/07-12/08, BXE: 05/07-01/09),
Volkswagen Touran (BKC: 08/03-02/06, BLS: 06/05->, BXE: 02/06->),
VW Passat B6 (BKC: 03/05-02/06, BLS: 06/05-11/08, BXE: 02/06-11/08),
Volkswagen Caddy Mk3 (BJB: 02/04->, BLS: 06/05->) : at 4,000 rpm; at 1,900 rpm —
BPZ ::
Škoda Superb 3U (Mk1) (01/07-03/08) : at 4,000 rpm; at 1,900 rpm —
AJM ::
Audi B5 A4 (08/98-09/01),
Audi C5 A6 (01/98-04/01),
Volkswagen Golf Mk4 (05/99-04/02),
VW Bora/Jetta Mk4 (11/98-07/01),
VW Passat B5 (01/99-12/99) : at 4,000 rpm; at 1,900 rpm —
ATJ, AUY, BVK ::
Audi B5 A4 (ATJ: 01/00-09/01),
Ford Galaxy Mk1,
SEAT Alhambra (AUY: 06/00->, BVK: 11/05-05/08),
Volkswagen Golf Mk4 (AUY: 01/00-07/01),
VW Bora/Jetta Mk4 (AUY: 05/00-07/01),
VW Passat B5 (ATJ: 01/00-08/00),
Volkswagen Sharan (AUY: 04/00->, BVK: 11/05->) : at 4,000 rpm; at 1,750–2,500 rpm —
AWX ::
Audi B6 A4 (12/00-06/03),
Audi C5 A6 (06/01-01/05),
Škoda Superb 3U (Mk1) (12/01-03/08),
VW Passat B5 (10/00-05/05) : at 4,000 rpm; at 1,900 rpm —
ASZ, AVF, BLT ::
Audi 8L A3 (Mk1) (ASZ: 05/00-06/03),
Audi B6 A4 (AVF: 11/00-12/04),
Audi C5 A6 (AVF: 06/01-01/05),
Ford Galaxy Mk1,
SEAT Ibiza Mk3 (ASZ: 11/01->, BLT: 05/05-07/09),
SEAT Córdoba Mk2 (ASZ: 10/02->, BLT: 05/05->),
SEAT León Mk1 (1M) (ASZ: 05/03-06/06),
SEAT Toledo Mk2 (ASZ: 05/03-06/06),
SEAT Alhambra (ASZ: 11/02->),
Škoda Fabia Mk1 (6Y) (ASZ: 06/03-10/05, BLT: 10/05-04/07),
Škoda Octavia 1U (Mk1) (ASZ: 09/02-09/04),
Škoda Superb 3U (Mk1) (AVF: 01/04-03/08),
Volkswagen Polo Mk4 (ASZ: 11/03->, BLT: 05/04->),
Volkswagen Golf Mk4 (ASZ: 04/01-05/06),
VW Bora/Jetta Mk4 (ASZ: 04/01-05/05),
VW Passat B5 (AVF: 10/00-05/05),
Volkswagen Sharan (ASZ: 11/02->) : at 4,000 rpm; at 1,900 rpm —
ARL, BTB ::
Ford Galaxy Mk1,
SEAT León Mk1 (1M) (ARL: 09/00-12/05),
SEAT Toledo Mk2 (ARL: 10/00-07/04),
SEAT Alhambra (BTB: 06/05-05/07),
Volkswagen Golf Mk4 (ARL: 09/00-05/06),
VW Bora/Jetta Mk4 (ARL: 09/00-05/05),
Volkswagen Sharan (BTB: 01/05-05/07) : at 3,750 rpm; at 1,900 rpm —
BPX, BUK ::
SEAT Ibiza Mk3 (BPX: 03/04->, BUK: 11/05-12/08) (engine exclusively developed by Audi for
SEAT Sport) ;reference:
awards :was winner of the "1.8-litre to 2.0-litre" category in the 1999 annual competition for
International Engine of the Year Origins: All 1968 ccm four cylinder engines are derived from the 2461 ccm 5 cylinder Audi- engine, VW just cut off one 492,1 ccm cylinder.
2.0 R4 8v SDI PD 51-55kW ;Origins: Motor type: EA 188 / All R4 1968 ccm four cylinder engines are derived from the R5 2461 ccm 5 cylinder Audi- engine, VW just cut off one 492,1 ccm cylinder. ;identification: parts code prefix: 038 ;engine configuration & engine displacement: inline four-cylinder (R4/I4)
Suction Diesel Injection (SDI); , bore x stroke: , stroke ratio: 0.85:1 – undersquare/long stroke, 492.1 cc per cylinder, compression ratio: 19.0:1 ;
cylinder block & crankcase: grey cast iron; five
main bearings, die-forged steel crankshaft ;cylinder head & valvetrain: cast aluminium alloy; two valves per cylinder, 8 valves total,
timing belt driven
single overhead camshaft (SOHC) ;fuel system & engine management: Pumpe Düse (PD)
Unit Injector direct injection (DI) ;DIN-rated power & torque outputs, ID codes : at 4,200 rpm; at 2,200–2,400 rpm —
Volkswagen Caddy Mk3: BDJ, BST : at 4,200 rpm; at 2,200–2,400 rpm —
Volkswagen Golf Mk5: BDK
EA188 2.0 R4 8v TDI PD 47-103kW ;identification:Motor type: EA 188 / parts code prefix: ??? ;
engine configuration & engine displacement: inline four-cylinder (R4/I4)
Turbocharged Direct Injection (TDI) turbodiesel; ; bore x stroke: , stroke ratio: 0.85:1 – undersquare/long-stroke, 492.1 cc per cylinder; compression ratio: 18.5:1 ;cylinder block &
crankcase: grey cast iron; five
main bearings, die-forged steel crankshaft, fracture-split forged steel connecting rods ;cylinder head &
valvetrain: cast aluminium alloy; two valves per cylinder, 8 valves total, timing belt driven
single overhead camshaft (SOHC) ;aspiration: turbocharger, intercooler ;fuel system & engine management: Pumpe Düse (PD)
direct injection (DI): engine-driven vane-type low-pressure fuel lift pump, four camshaft-actuated (via roller rocker arms) high-pressure
Bosch Unit Injectors with solenoid valve injection nozzles, Bosch EDC 16 or EDC 17 or
Siemens VDO SIMOS PPD1 electronic
engine control unit (ECU) with altitude compensation, EU4 compliant ;
exhaust system:
diesel particulate filter (DPF) (not on Industrial variants) ;
EWG-rated power & torque outputs, ID codes, applications : at 3,000 rpm; at 1,750 rpm —
Volkswagen Industrial Motor – 447 (CBH: 05/07->) : — Volkswagen Industrial Motor – 455 (CBJ: 05/07->) : at 3,000 rpm; at 1,750 rpm — Volkswagen Industrial Motor – 463 : at 3,000 rpm; at 1,750 rpm — Volkswagen Industrial Motor – 474 (CBK: 01/07->) ;DIN-rated power & torque outputs, ID codes : at 4,000 rpm; at 1900 rpm — BGW, BHW : at 4,000 rpm; at 1,750-2500 rpm — BMM, BMP ;applications:
Volkswagen Passat (B5),
Volkswagen Golf Mk5,
Volkswagen Eos,
VW Jetta A5,
Volkswagen Touran,
Volkswagen Tiguan,
VW Passat B6,
Audi 8P A3,
SEAT Leon,
SEAT Altea and XL,
SEAT Toledo,
Škoda Octavia,
Škoda Superb,
Volkswagen Industrial Motor,
Jeep Patriot,
Mitsubishi Outlander,
Mitsubishi Grandis ;references:
2.0 R4 16v TDI PD 100-125 kW Some models are fitted with a diesel particulate filter. According to Audi (UK) 'TDV' stands for Technology Development Vehicle. TDV denotes that a diesel particulate filter is present on the Audi in question but the vehicle was produced just prior to (or during) the legislation process regarding DPFs. The abbreviation 'DPF' was not yet officially in existence so Audi used the 'TDV' letters to identify the diesel particulate filter. This Pumpe Düse (PD) TDI engine was introduced to replace the older higher-powered versions of the
1.9 TDI. It is the first four-cylinder 16-valve
double overhead camshaft (DOHC)
Turbocharged Direct Injection (TDI) engine made by Volkswagen Group. ;identification: Motor type: EA 188 / parts code prefix: 038 ;engine configuration & engine displacement: inline four-cylinder (R4/I4)
Turbocharged Direct Injection (TDI) turbodiesel; ; bore x stroke: ,
stroke ratio: 0.85:1 – undersquare/long-stroke, 492.1 cc per cylinder; compression ratio: 18.5:1 ;
cylinder block &
crankcase: grey cast iron; five
main bearings, die-forged steel crankshaft, fracture-split forged steel
connecting rods, cast aluminium alloy oil sump ;cylinder head & valvetrain: cast aluminium alloy;
four valves per cylinder, 16 valves total,
timing belt-driven
double overhead camshaft (DOHC) ;aspiration: hot-film
air mass meter,
Garrett turbocharger integrated into cast iron
exhaust manifold, sandwiched central front-mounted
intercooler (FMIC) ;fuel system & engine management: Pumpe Düse (PD)
direct injection (DI): engine-driven vane-type low-pressure fuel lift pump, four camshaft-actuated (via roller rocker arms) high-pressure
Unit Injectors with solenoid valve injection nozzles
Bosch or
Unit Injectors with
piezo valve injection nozzles
Siemens VDO (engines 125 kW and
BKP), Bosch EDC 16 or EDC 17 or
Siemens VDO SIMOS PPD1 electronic
engine control unit (ECU) with altitude compensation, EU4 compliant ;
exhaust system: water-cooled
exhaust gas recirculation (EGR),
diesel particulate filter (DPF) (only on 125 kW and TDV (Technology Development Vehicle) denoted models ) ;DIN-rated power & torque outputs, ID codes : —
AZV,
BMA : —
BKD,
BKP,
BRE : at 4,200 rpm; at 1,800-2,500 rpm —
BMN,
BMR,
BRD ;applications:
Audi 8P A3,
Audi B7 A4,
Audi B8 A4,
Audi C6 A6,
Jeep Patriot 2.0CRD (BKD: 09/07)
SEAT León Mk2,
Škoda Octavia (BKD: 11/08->),
Škoda Superb (BKD: 01/09->),
Volkswagen Golf Mk5,
VW Jetta Mk5,
Volkswagen Touran,
VW Passat B6,
Mitsubishi Lancer,
Mitsubishi Grandis,
Mitsubishi Outlander (BWC),
Chrysler Sebring,
Chrysler Sebring (convertible),
Dodge Avenger,
Dodge Caliber (MY07 BKD, MY08 BMR),
Dodge Journey,
Jeep Compass,
Jeep Patriot ;reference:
EA189 2.0 R4 16v TDI CR 81-132kW The EA189 engine is the focus of the
Volkswagen emissions scandal, widely known as Dieselgate. ;identification:Motor type: EA189 / parts code prefix: 03L, ID codes:
CAGA,
CAGC,
CAHA,
CBEA,
CBAB,
CFFB,
CFFD,
CBBB,
CBDB,
CBDC,
CEGA,
CFGB,
CFGC, CFCA,
CFJA,
CFJB,
CJAA,
CLJA, CKRA, CRMB ;engine configuration & engine displacement: inline four-cylinder (R4/I4)
Turbocharged Direct Injection (TDI)
turbodiesel; ;bore x stroke: ,
stroke ratio: 0.85:1 – undersquare/long-stroke, 492.1 cc per cylinder,
compression ratio: 18:1 (103 kW), 16.5:1 (125 kW) ;cylinder block & crankcase: grey cast iron; five main bearings, die-forged steel crankshaft, fracture-split forged steel connecting rods, two counter-rotating gear-driven
balance shafts turning at half crankshaft speed,
Alcan or
Federal-Mogul pistons, cast aluminium alloy oil sump ;cylinder head & valvetrain: cast aluminium alloy;
four valves per cylinder, 16 valves total, low-friction roller finger
cam followers with automatic hydraulic
valve clearance compensation,
timing belt and gear-driven (relay method: belt drives exhaust camshaft from front of engine, inlet camshaft is driven at rear of engine by gear from exhaust camshaft)
double overhead camshaft (DOHC) ;aspiration: hot-film
air mass meter, electronically regulated
variable geometry turbocharger integrated into cast iron
exhaust manifold, central front-mounted
intercooler (FMIC) ;aspiration (147 kW): twin registered
turbochargers with different diameters ;fuel system & engine management: low-pressure fuel tank mounted
fuel lift pump with underfloor electric fuel relay pump, timing belt-driven high-pressure
injection pump delivering up to pressure for the
common rail (CR) fuel rail,
direct injection (DI) with eight-nozzle output
piezo fuel injectors;
Bosch EDC 17 electronic
engine control unit (ECU) ;
exhaust system: water-cooled
exhaust gas recirculation (EGR),
catalytic converter,
diesel particulate filter (DPF), nitrogen oxide catalytic converter, sulphur catalytic converter.
Volkswagen Arteon ==2.5 litre: 5 cylinders==