Materials Silicon and glass Conventional micromachining techniques such as
wet etching, dry etching, deep reactive ion etching,
sputtering,
anodic bonding, and
fusion bonding have been used in bio-MEMS to make
flow channels,
flow sensors, chemical detectors, separation capillaries, mixers,
filters,
micropumps and valves. precise control of cellular microenvironment, as well as controlled integration of
cells into appropriate multi-cellular architectures to recapitulate
in vivo conditions.
Photolithography,
microcontact printing, selective
microfluidic delivery, and
self-assembled monolayers are some methods used to pattern biological molecules onto surfaces. Cell micropatterning can be done using microcontact patterning of
extracellular matrix proteins, cellular
electrophoresis,
optical tweezer arrays,
dielectrophoresis, and electrochemically active surfaces.
Paper Paper microfluidics (sometimes called lab on paper) is the use of paper substrates in
microfabrication to manipulate fluid flow for different applications. Paper microfluidics have been applied in paper electrophoresis and
immunoassays, the most notable being the commercialized pregnancy test, ClearBlue. Advantages of using paper for
microfluidics and
electrophoresis in bio-MEMS include its low cost,
biodegradability, and natural
wicking action. A severe disadvantage of paper-based
microfluidics is the dependency of the rate of wicking on environmental conditions such as temperature and relative humidity. Paper-based analytical devices are particularly attractive for point-of-care diagnostics in developing countries for both the low material cost and emphasis on colorimetric assays which allow medical professionals to easily interpret the results by eye. Compared to traditional microfluidic channels, paper microchannels are accessible for sample introduction (especially
forensic-style samples such as body fluids and soil), as well as its natural filtering properties that exclude cell debris, dirt, and other impurities in samples. Paper-based replicas have demonstrated the same effectiveness in performing common
microfluidic operations such as
hydrodynamic focusing, size-based molecular extraction,
micro-mixing, and dilution; the common 96- and 384-well
microplates for
automated liquid handling and analysis have been reproduced through photolithography on paper to achieve a slimmer profile and lower material cost while maintaining compatibility with conventional
microplate readers. Techniques for
micropatterning paper include
photolithography,
laser cutting, ink jet printing,
plasma treatment, and wax patterning.
Electrokinetics experiment example: Two conical
electrodes are set at both the inlet and outlet of a
microchannel and cells are moved along the microchannel by an applied DC
electric field. Electrokinetics have been exploited in bio-MEMS for separating mixtures of molecules and
cells using electrical fields. In
electrophoresis, a charged species in a liquid moves under the influence of an applied
electric field.
Electrophoresis has been used to fractionate small
ions, charged organic molecules,
proteins, and
DNA. Electrophoresis and microfluidics are highly synergistic because it is possible to use higher voltages in microchannels due to faster
heat removal.
Isoelectric focusing is the separation of proteins,
organelles, and cells with different
isoelectric points. Isoelectric focusing requires a
pH gradient (usually generated with
electrodes) perpendicular to the flow direction. Sorting and focusing of the species of interest is achieved because an electrophoretic force causes perpendicular migration until it flows along its respective isoelectric points.
Dielectrophoresis is the motion of uncharged particles due to induced polarization from nonuniform electric fields. Dielectrophoresis can be used in bio-MEMS for dielectrophoresis traps, concentrating specific particles at specific points on surfaces, and diverting particles from one flow stream to another for dynamic concentration.
Microfluidics Microfluidics refers to systems that manipulate small (μL, nL, pL, fL) amounts of fluids on microfabricated substrates. Microfluidic approaches to bio-MEMS confer several advantages: , they flow in separate flow lanes (no mixing) due to
laminar flow characteristics. • Flow in microchannels is laminar, which allows selective treatment of cells in microchannels,
mathematical modelling of flow patterns and
concentrations, as well as quantitative predictions of the biological environment of cells and biochemical reactions • Microfluidic features can be fabricated on the cellular scale or smaller, which enables investigation of (sub)cellular phenomena, seeding and sorting of single cells, and recapitulation of physiological parameters • Integration of
microelectronics,
micromechanics, and microoptics onto the same platform allows
automated device control, which reduces human error and operation costs • Microfluidic technology is relatively economical due to batch fabrication and high-throughput (parallelization and redundancy). This allows the production of disposable or single-use chips for improved ease of use and reduced probability of biological
cross contamination, as well as
rapid prototyping • Microfluidic devices consume much smaller amounts of
reagents, can be made to require only a small amount of
analytes for chemical detection, require less time for processes and reactions to complete, and produces less waste than conventional macrofluidic devices and experiments • Appropriate packaging of microfluidic devices can make them suitable for wearable applications,
implants, and portable applications in
developing countries An interesting approach combining electrokinetic phenomena and microfluidics is
digital microfluidics. In digital microfluidics, a substrate surface is
micropatterned with
electrodes and selectively activated. Manipulation of small fluid droplets occurs via
electrowetting, which is the phenomenon where an electric field changes the
wettability of an electrolyte droplet on a surface.
BioMEMs Flow Control Lithographic methods for microfluidic device manufacturing are ineffective in forming the screw-type mechanisms used in macroscale valves. Therefore, microfluidic devices require alternative flow control techniques, a number of which are currently popular:
Quake Valves One inexpensive method of producing valves with fast actuation times and variable flow restriction is multilayer soft lithography (MSL). Valves produced through this fabrication technique are called Quake valves, because they were first created in the lab of
Stephen Quake at
Stanford University. The basic scheme involves two perpendicular flow conduits separated by an impermeable elastomeric membrane at their intersection. Controlled air flow passes through one conduit while the process fluid passes through the other. A pressure gradient between the two conduits, which is tuned by changing the control air flow rate, causes the membrane to deform and obstruct flow in the process channel. In MSL, the channels for both the process fluid and the control fluid are cast out of an
elastomeric mold, making it an entirely additive manufacturing process.
Ice Valves Ice valves operate by transporting heat away from a single portion of a flow channel, causing the fluid to solidify and stop flow through that region.
Thermoelectric (TE) units are used to transport heat away from the plug. Because of the limited temperature difference that TE units can provide, multiple are often chained in series to produce subzero temperatures at the substrate-fluid interface, allowing for more rapid cooling. Current state of the art ice valve technology features short closing times (0.37 s at 10 μL/min) and also operates at high flow rates (1150 μL/min). Ice valves were first introduced in 1995 where pressurized liquid
carbon dioxide was used as the cooling agent.
Prefabricated Valves Prefabricated mechanical screw valves and solenoid valves require no advanced microfabrication processes and are easy to implement in soft substrate materials like
PDMS. Screw valves, unlike Quake and ice valves, maintain their level of flow restriction without power input, and are thus ideal for situations where the valve position may remain mostly constant and actuation by a human operator is acceptable. Electromagnetic solenoid valves have similar actuation times compared to Quake valves, but have larger footprints and are not integrated into the device substrate. This is an issue when device dimensions are an issue, such as in implantable devices.
Micro-scale Mixing Despite the fact that diffusion times are significantly shorter in microfluidic systems due to small length scales, there are still challenges to removing concentration gradients at the time scales required for microfluidic technologies.
Sonication Mixing Elements Sonication is often employed to provide local mixing of streams through the generation of ultra-high energy acoustics. Microfluidic chips utilizing sonication mixing can have both
integrated and externally located ultrasonic transducers. Sonication is also used widely for cell lysis and homogenization in both macro and microfluidic systems. The primary mechanism of
cell lysis by sonication is intense local heating and
shear forces.
Passive Mixing Elements In a passive mixing element, mixing is achieved by temporal and spatial redistribution of incoming
laminar flow through the use of parallel conduits of variable path length and or diameter. The net result of having a variety of parallel flow channels of varying length is that material initially at the edge of the laminar flow profile can be repeatedly redistributed to the opposite edge, thus drastically shortening the characteristic diffusion length scale. ==Bio-MEMS as Miniaturized Biosensors==