Pneumatic tires are manufactured in about 450 tire factories around the world. Tire production starts with bulk raw materials such as rubber, carbon black, and chemicals and produces numerous specialized components that are assembled and cured. Many kinds of rubber are used, the most common being
styrene-butadiene copolymer. Forecasts for the global automotive tire market indicate continued growth through 2027. Estimates put the value of worldwide sales volume around $126 billion in 2022, it is expected to reach the value of over $176 billion by 2027. Production of tires is also experiencing growth. In 2015, the US manufactured almost 170 million tires. Over 2.5 billion tires are manufactured annually, making the tire industry a major consumer of natural rubber. It was estimated that for 2019 onwards, at least 3 billion tires would be sold globally every year. However, other estimates put worldwide tire production of 2,268 million in 2021 and is predicted to reach 2,665 million tires by 2027. As of 2011, the top three tire manufacturing companies by revenue were
Bridgestone (manufacturing 190 million tires),
Michelin (184 million),
Goodyear (181 million); they were followed by
Continental, and
Pirelli. The
Lego group produced over 318 million
toy tires in 2011 and was recognized by
Guinness World Records as having the highest annual production of tires by any manufacturer.
Components A tire comprises several components: the tread, bead, sidewall, shoulder, and ply.
Tread The
tread is the part of the tire that comes in contact with the road surface. The portion that is in contact with the road at a given instant in time is the
contact patch. The tread is a thick rubber, or rubber/composite compound formulated to provide an appropriate level of traction that does not wear away too quickly. The tread pattern is characterized by a system of circumferential grooves, lateral sipes, and slots for road tires or a system of lugs and
voids for tires designed for soft terrain or snow. Grooves run circumferentially around the tire and are needed to channel away water. Lugs are that portion of the tread design that contacts the road surface. Grooves, sipes, and slots allow tires to evacuate water. The design of treads and the interaction of specific tire types with the roadway surface affects
roadway noise, a source of
noise pollution emanating from moving vehicles. These sound intensities increase with higher vehicle speeds. Tires treads may incorporate a variety of distances between slots (
pitch lengths) to minimize noise levels at discrete frequencies. Sipes are slits cut across the tire, usually perpendicular to the grooves, which allow the water from the grooves to escape sideways and mitigate
hydroplaning. Mud and snow (M&S) tires employ larger and deeper slots to engage mud and snow. Wear bars (or wear indicators) are raised features located at the bottom of the tread grooves that indicate the tire has reached its wear limit. When the tread lugs are worn to the point that the wear bars connect across the lugs, the tires are fully worn and should be taken out of service, typically at a remaining tread depth of .
Other The
tire bead is the part of the tire that contacts the
rim on the wheel. This essential component is constructed with robust steel cables encased in durable, specially formulated rubber designed to resist stretching. The precision of the bead's fit is crucial, as it seals the tire against the wheel, maintaining air pressure integrity and preventing any loss of air. The bead's design ensures a secure, non-slip connection, preventing the tire from rotating independently from the wheel during vehicle motion. Additionally, the interplay between the bead's dimensions and the wheel's width significantly influences the vehicle's steering responsiveness and stability, as it helps to maintain the tire's intended shape and contact with the road. The sidewall is that part of the tire, or
bicycle tire, that bridges between the tread and bead. The sidewall is largely rubber but reinforced with fabric or steel cords that provide for tensile strength and flexibility. The sidewall contains air pressure and transmits the torque applied by the drive axle to the tread to create traction but supports little of the weight of the vehicle, as is clear from the total collapse of the tire when punctured. Sidewalls are molded with manufacturer-specific detail, government-mandated warning labels, and other consumer information. Sidewall may also have sometimes decorative ornamentation that includes
whitewall or red-line inserts as well as
tire lettering. The shoulder is that part of the tire at the edge of the tread as it makes the transition to the sidewall.
Plies are layers of relatively inextensible cords embedded in the rubber to hold its shape by preventing the rubber from stretching in response to the internal pressure. The orientations of the plies play a large role in the performance of the tire and are one of the main ways that tires are categorized.
Blems Blem (short for "blemished") is a term used for a tire that failed inspection during manufacturing - but only for superficial/cosmetic/aesthetic reasons. For example, a tire with white painted lettering which is smudged or incomplete might be classified as a "blem". Blem tires are fully functional and generally carry the same warranty as flawless tires - but are sold at a discount.
Materials The materials of modern pneumatic tires can be divided into two groups, the cords that make up the ply and the
elastomer which encases them.
Cords The cords, which form the ply and bead and provide the tensile strength necessary to contain the inflation pressure, can be composed of
steel, natural fibers such as
cotton or
silk, or synthetic fibers such as
nylon or
kevlar. Good adhesion between the cords and the rubber is important. To achieve this the steel cords are coated in a thin layer of brass, various additives will also be added to the rubber to improve binding, such as
resorcinol/
HMMM mixtures.
Elastomer copolymer as a primary ingredient However, there can be a trade-off between rolling resistance and wet traction and grip, based on the viscoelastic properties of the rubber compound. A low
dissipation factor, which is often written as the tangent of the phase angle delta (tan(
δ)), reduces rolling resistance, whereas a high tan(
δ) can improve wet traction and grip. Fortunately, this tradeoff is not inherent: rolling resistance is affected by tan(
δ) at low frequencies (on the order of 100 Hz) whereas the improvement in traction comes from high tan(
δ) at much higher frequencies. Historically, direct measurement of tan(
δ) at high frequencies was difficult, and it became common to instead use measured low-frequency tan(
δ) at a low temperature (0 °C) as a predictor of wet traction because of its correlation to high-frequency tan(
δ). For rolling resistance, tan(
δ) value at 60 °C is directly relevant and often used as a predictor of low rolling resistance. Designing an elastomer material that can achieve both high wet traction and low rolling resistance is key in achieving safety and fuel efficiency in the transportation sector. More recent research has found that compounds using dual-phase fillers exhibit a poor correlation between low-temperature tan(
δ) and wet traction, indicating an opportunity to circumvent the tradeoff assumed in the traditional approach. New approaches to understanding wet traction incorporate consideration of the effect of water lubrication on the interactions between surfaces and have pointed the way to developing compounds that can provide high wet traction and low rolling resistance. The most common elastomer material used today is a
styrene-
butadiene copolymer. It combines the properties of
polybutadiene, which is a highly rubbery polymer having high hysteresis and thus offering good wet grip properties, with the properties of
polystyrene, which is a glassy polymer having low hysteresis and thus offering low rolling resistance in addition to
wear resistance. Therefore, the ratio of the two monomers in the styrene-butadiene copolymer is considered key in determining the
glass transition temperature of the material, which is correlated to its grip and resistance properties. Non-exhaust emissions of particulate matter, generated by the wearing down of brakes, clutches, tires, and road surfaces, as well as by the suspension of road dust, constitute a little-known but rising share of emissions from road traffic and significantly harm public health. == On the wheel ==