Purpose The cartridge was invented specifically for
breechloading firearms. Prior to its invention, the projectiles and propellant were carried separately and had to be individually loaded
via the muzzle into the
gun barrel before firing, then have a separate
ignitor compound (from a burning
slow match, to a small charge of
gunpowder in a
flash pan, to a metallic
percussion cap mounted on top of a "nipple" or cone), to serve as a source of
activation energy to set off the shot. Such loading procedures often require adding paper/cloth
wadding and
ramming down repeatedly with a rod to optimize the
gas seal, and are thus clumsy and inconvenient, severely restricting the practical
rate of fire of the weapon, leaving the shooter vulnerable to the threat of
close combat (particularly
cavalry charges) as well as complicating the logistics of ammunition. The primary purpose of using a cartridge is to offer a handy pre-assembled "all-in-one" package that is convenient to handle and transport, easily loaded into the breech (rear end) of the barrel, as well as preventing potential propellant loss, contamination or degradation from
moisture and the elements. In modern
self-loading firearms, the cartridge case also enables the
action mechanism to use part of the
propellant's energy (carried inside the cartridge itself) and cyclically load new rounds of ammunition to allow quick repeated firing. To perform a firing, the round is first inserted into a "ready" position within the
chamber aligned with the
bore axis (i.e. "in
battery"). While in the chamber, the cartridge case
obturates all other directions except the
bore to the front, reinforced by a
breechblock or a locked
bolt from behind, designating the forward direction as the
path of least resistance. When the
trigger is pulled, the
sear disengages and releases the
hammer/
striker, causing the
firing pin to impact the
primer embedded in the base of the cartridge. The
shock-sensitive chemical in the primer then creates a
jet of
sparks that travels into the case and ignites the main propellant charge within, causing the powders to
deflagrate (but not
detonate). This rapid
exothermic combustion yields a mixture of highly energetic gases and generates a very high
pressure inside the case, often
fire-forming it against the chamber wall. When the pressure builds up sufficiently to overcome the fastening
friction between the projectile (e.g. bullet) and the case neck, the projectile will detach from the case and, pushed by the expanding high-pressure gases behind it,
move down the bore and out the
muzzle at
extremely high speed. After the bullet exits the barrel, the gases are released to the surroundings as
ejectae in a
loud blast, and the chamber pressure drops back down to
ambient level. The case, which had been elastically expanded by high pressure, contracts slightly, which eases its removal from the chamber when pulled by the
extractor. The spent cartridge, with its projectile and propellant gone but the case still containing a used-up primer, then gets ejected from the gun to clear room for a subsequent new round.
Components A modern cartridge consists of four main components: the
case, the
projectile, the
propellant, and the
primer.
Case ,
.40 S&W and
.45 ACP)(
Center) Three bottlenecked cartridges (
FN 5.7×28mm,
5.56×45mm NATO and
.300 Winchester Magnum) (
Right) Two
polymer-cased 12-gauge shotshells The main defining component of the cartridge is the case, which gives the cartridge its shape and serves as the integrating
housing for other functional components. It acts as a container for the propellant powders and also serves as a protective
shell against the elements; it attaches the projectile either at the front end of the cartridge (
bullets for
pistols,
submachine guns,
rifles, and
machine guns) or inside of the cartridge (
wadding/
sabot containing either a quantity of
shot (pellets) or an individual
slug for
shotguns), and aligns it with the
barrel bore to the front; it holds the
primer at the back end, which receives an impact from a
firing pin and is responsible for igniting the main propellant charge inside the case. While historically
paper had been used in the
earliest cartridges, almost all modern cartridges use
metallic casing. The modern metallic case can either be "bottleneck", whose frontal portion near the end opening (known as the "case
neck") has a noticeably smaller
diameter than the main part of the case ("case
body"), with a noticeably angled slope ("case
shoulder") in between, or "straight-walled", where there is no narrowed neck and the whole case looks
cylindrical. The case shape is meant to match exactly to the
chamber of the gun that fires it, and the "neck", "shoulder", and "body" of a bottleneck cartridge have corresponding counterparts in the chamber known as the "chamber neck", "chamber shoulder", and "chamber body". Some cartridges, like the
.470 Capstick, have what is known as a "ghost shoulder", a very slightly protruding shoulder, and can be viewed as a something between a bottleneck and straight-walled case. A ghost shoulder, rather than a continuous taper on the case wall, helps the cartridge to line up concentrically with the bore axis, contributing to accuracy. The front opening of the case neck, which receives and fastens the bullet via
crimping, is known as the ''
. The closed-off rear end of the case body, which holds the primer and technically is the case base
, is called the case head
, as it is the most prominent and frequently widest part of the case. There is a circumferential flange at the case head called a rim'', which provides a lip for the
extractor to engage. Depending on whether and how the rim protrudes beyond the maximum case body diameter, the case can be classified as either "rimmed", "semi-rimmed", "rimless", "rebated", or "belted". The shape of a bottleneck cartridge case (e.g. body diameter, shoulder slant angle and position, and neck length) also affects the amount of attainable pressure inside the case, which in turn influences the
accelerative capacity of the projectile.
Wildcat cartridges are often made by reshaping the case of an existing cartridge. Straight-sided cartridges are less prone to rupturing than
tapered cartridges, in particular with higher pressure propellant when used in blowback-operated firearms. In addition to case shape,
rifle cartridges can be grouped according to the case dimensions of a cartridge; this usually refers to the cartridge's overall length (COL), which in turn dictates the minimal
receiver size and operating space (
bolt travel) needed by the
action. They can be grouped into the "mini-action", "short-action", "long-action" ("standard-action"), or "
magnum-action" categories. •
Mini-action cartridges are usually
intermediate rifle cartridges with a COL of or shorter in length, which is most commonly exemplified by the
.223 Remington; •
Short-action cartridges are usually
full-powered rifle cartridges with a COL between , which is most commonly exemplified by the
.308 Winchester; •
Long-action ("standard-action") cartridges are usually traditional full-powered rifle cartridges with a COL between , which is most commonly exemplified by the
.30-06 Springfield; •
Magnum-action cartridges are rifle cartridges that are longer, wider, and more powerful than traditional long-action rifle cartridges, with a COL between , including some of the long-action cartridges with a case head larger than diameter, which is most commonly exemplified by the
.375 Holland & Holland Magnum. The most popular material used to make cartridge cases is
brass due to its good
corrosion resistance. The head of a brass case can be
work hardened to withstand high pressure and allow for manipulation via extraction and ejection without rupturing. The neck and body portion of a brass case is easily annealed to make the case
ductile enough to allow reshaping so that it can be
handloaded many times, and
fire forming can help
accurize the shooting. Steel casing is used in some
plinking ammunition, as well as in some military training ammunition (mostly from the
former Soviet republics of Armenia, Azerbaijan, Belarus, Estonia, Georgia, Kazakhstan, Kyrgyzstan, Latvia, Lithuania, Moldova, Russia, Tajikistan, Turkmenistan, Ukraine, and Uzbekistan), along with Russia and China. Steel is less expensive to make than brass, but it is far less corrosion-resistant and not feasible to reuse and reload. Military forces typically consider
service small arms cartridge cases to be disposable, single-use devices. However, the mass of the cartridges can affect how much ammunition a soldier can carry, so the lighter steel cases (
steel's density is slightly less than
brass's) do have a
logistic advantage. Conversely, steel is more susceptible to corrosion, so all such cases are varnished or otherwise sealed against the elements. One downside caused by the increased strength of steel in the neck of these cases (compared to the
annealed neck of a brass case) is that
propellant gas can blow back past the neck and leak into the chamber. Constituents of these gases condense on the (relatively cold) chamber wall, and this solid propellant residue can make extraction of fired cases difficult. This is less of a problem for small arms of the former
Warsaw Pact nations, which were designed with much looser chamber
tolerances than
NATO weapons.
Aluminum-cased cartridges are available commercially. These are generally not reloaded, as aluminum
fatigues easily during firing and resizing. Some calibers also have non-standard primer sizes to discourage reloaders from attempting to reuse these cases.
Plastic cases are commonly used in
shotgun shells, and some manufacturers offer
polymer-cased
centerfire pistol and rifle cartridges.
Projectile As firearms are projectile weapons, the projectile is the effector component of the cartridge, and is actually responsible for reaching, impacting, and exerting damage onto a target. The word "projectile" is an
umbrella term that describes any type of
kinetic object launched into
ballistic flight, but due to the ubiquity of
rifled firearms shooting bullets, the term has become somewhat a technical
synonym for bullets among
handloaders. The projectile's motion in flight is known as its
external ballistics, and its behavior upon impacting an object is known as its
terminal ballistics. A bullet can be made of virtually anything (see
below), but
lead is the traditional material of choice because of its high density,
malleability,
ductility, and low
cost of production. However, at speeds greater than , pure lead will melt more and deposit
fouling in rifled bores at an ever-increasing rate.
Alloying the lead with a small percentage of
tin or
antimony can reduce such fouling, but grows less effective as velocities are increased. A cup made of harder metal (e.g. copper), called a
gas check, is often placed at the base of a lead bullet to decrease lead deposits by protecting the rear of the bullet against melting when fired at higher pressures, but this too does not work at higher velocities. A modern solution is to cover the bare lead in a protective
powder coat, as seen in some rimfire ammunition. Another solution is to encase a lead core within a thin exterior layer of harder metal (e.g.
gilding metal,
cupronickel, other
copper alloys, or steel), known as a
jacketing. In the modern day, steel,
bismuth,
tungsten, and other exotic alloys are sometimes used to replace lead and prevent
release of toxicity into the environment. In
armor-piercing bullets, very hard and high-density materials such as
hardened steel,
tungsten,
tungsten carbide, or
depleted uranium are used for the penetrator core.
Non-lethal projectiles with very limited
penetrative and
stopping power are sometimes used in
riot control or training situations, where killing or even wounding a target at all would be undesirable. Such projectiles are usually made from softer and lower-density materials, such as
plastic or
rubber.
Wax bullets (such as those used in
simunition training) are occasionally used for force-on-force
tactical training, and
pistol dueling with wax bullets used to be a
competitive Olympic sport prior to
World War I. For
smoothbore weapons such as shotguns, small metallic balls known as
shot are typically used, usually contained inside a semi-flexible, cup-like
sabot called "
wadding". When fired, the wadding is launched from the gun as a payload-carrying projectile, loosens and opens itself up after exiting the barrel, and then
inertially releases the contained shots as a hail of sub-projectiles. Shotgun shots are usually made from bare lead, though copper/
zinc–
coated steel balls (such as those used by
BB guns) can also be used. Lead pollution of wetlands has led to the
BASC and other organizations campaigning for the phasing out of traditional lead shot. There are also unconventional projectile fillings such as bundled
flechettes,
rubber balls,
rock salt and
magnesium shards, as well as
non-lethal specialty projectiles such as
rubber slugs and
bean bag rounds. Solid projectiles (e.g.
slugs,
baton rounds, etc.) are also shot while contained within a wadding, as the wadding
obturates the bore better and typically
slides less frictionally within the barrel.
Propellant When a propellant is ignited and begins to
combust, the resulting
chemical reaction releases the
chemical energy stored within. At the same time, a significant amount of gaseous
products are released, which are highly energetic due to the
exothermic nature of the reaction. These combustion gases become highly pressurized in a confined space—such as the cartridge casing (reinforced by the
chamber wall) occluded from the front by the projectile (bullet, or
wadding containing
shots/
slug) and from behind by the
primer (supported by the
bolt/
breechblock). When the pressure builds up high enough to overcome the
crimp friction between the projectile and the case, the projectile separates from the case and gets
propelled down the
gun barrel, imparting high
kinetic energy from the propellant gases and accelerating the projectile to its
muzzle velocity. The projectile motion driven by the propellant inside the gun is known as the
internal ballistics.
Primer profiles on Berdan (left) and Boxer (right) primers. Because the main propellant charge is located deep inside the
gun barrel and thus impractical to be directly lighted from the outside, an intermediate is needed to relay the
ignition. In the earliest
black powder muzzleloaders, a
fuse was used to direct a small flame through a
touch hole into the barrel, which was slow and subjected to disturbance from environmental conditions. The next evolution was to have a small separate charge of finer gunpowder poured into a
flash pan, where it could start a "priming" ignition by an external source, when ignited the flame passed through a small hole in the side of the barrel to ignite the main gunpowder charge. The last evolution was to use a small
metallic cap filled with a shock sensitive explosive compound that would ignite with a
hammer strike. The source of ignition could be a burning
slow match (
matchlock) placed onto a
touch hole, a piece of
pyrite (
wheellock)/
flint (
flintlock) striking a steel
frizzen, or a
shock-sensitive brass or copper percussion cap (
caplock) placed over a conical-shaped cone piece with a hollow pipe to create
sparks. When the primer powder starts combusting, the flame is transferred through an internal touch hole called a
flash hole to provide
activation energy for the main powder charge in the barrel. The disadvantage Is that the flash pan cAN still be exposed to the outside, making it difficult (or even impossible) to fire the gun in rainy or humid conditions as wet gunpowder burns poorly. After
Edward Charles Howard discovered
fulminates in 1800 and the patent by
Reverend Alexander John Forsyth expired in 1807,
Joseph Manton invented the precursor
percussion cap in 1814, which was further developed in 1822 by the English-born American artist
Joshua Shaw, and
caplock fowling pieces appeared in
Regency era England. These guns used a
spring-loaded
hammer to strike a percussion cap placed over a
conical "nipple", which served as both an "
anvil" against the hammer strike and a transfer port for the sparks created by crushing the cap, and was easier and quicker to load, more resilient to weather conditions, and more reliable than the preceding flintlocks. brass cartridge casings during World War I. The casings are placed onto revolving machines which pass them through a flame at the back, which relieves residual stress in the brass and prevents
season cracking. Beginning in the 1860s, early metallic cartridges (e. g. for the
Montigny mitrailleuse or the
Snider–Enfield rifle) were produced similarly to the paper cartridges, with sides made from thick paper, but with copper (later brass) foil supporting the base of the cartridge and some more details in it holding the primer. In the 1870s, brass foil covered all of the cartridge, and the technology to make solid cases, in which the metallic cartridges described below were developed, but before the 1880s, it was far too expensive and time-consuming for mass production and the metallurgy was not yet perfected. To manufacture cases for cartridges, a sheet of brass is punched into disks. These disks go through a series of
drawing dies. The disks are
annealed and washed before moving to the next series of dies. The brass needs to be annealed to remove the work-hardening in the material and make the brass malleable again ready for the next series of dies. Bullet diameter is measured either as a fraction of an inch (usually in 1/100 or in 1/1000) or in millimeters. Cartridge case length can also be designated in inches or millimeters. ==History==