The construction and layout of a hyperbaric diving chamber depends on its intended use, but there are several features common to most chambers. There will be a pressure vessel with a chamber pressurisation and depressurisation system, access arrangements, monitoring and control systems, viewports, and often a built in breathing system for supply of alternative breathing gases.
Pressure vessel The pressure vessel is the main structural component, and includes the shell of the main chamber, and if present, the shells of fore-chamber and medical or supply lock. A forechamber or entry lock may be present to provide personnel access to the main chamber while it is under pressure. A medical or stores lock may be present to provide access to the main chamber for small items while under pressure. The small volume allows quick and economical transfer of small items, as the gas lost has relatively small volume compared to the forechamber. In the United States, the engineering safety standards is the American Society of Mechanical Engineers (ASME)
Pressure Vessels for Human Occupancy (PVHO). There is a design code (PVHO-1) and a post-construction, or maintenance & operations, code (PVHO-1). The pressure vessel as a whole is generally to the
ASME Boiler and Pressure Vessel Code, Section VIII. These PVHO safety codes focus on the systems aspect of the chambers such as life support requirements as well as the acrylic windows. The PVHO code addresses hyperbaric medical systems, commercial diving systems, submarines, and pressurized tunnel boring machines.
Access doors An access door or hatch is normally hinged inward and held closed by the pressure differential, but it may also be dogged for a better seal at low pressure. There is a door or hatch at the access opening to the forechamber, the main chamber, both ends of a medical or stores lock, and at any
trunking to connect multiple chambers. A closed bell has a similar hatch at the bottom for use underwater and may have a side hatch for transfer under pressure to a saturation system, or may use the bottom hatch for this purpose. The external door to the
medical lock is unusual in that it opens outward and is not held closed by the internal pressure, so it needs a safety
interlock system to make it impossible to open when the lock is pressurised.
Viewports Viewports are generally provided to allow the operating personnel to visually monitor the occupants, and can be used for hand signalling as an auxiliary emergency communications method. The major components are the window (transparent acrylic), the window seat (holds the acrylic window), and retaining ring. Interior lighting can be provided by mounting lights outside the viewports. These are a pressure vessel feature specific to PVHOs due to the need to see the people inside and evaluate their health. Section 2 of the engineering safety code ASME PVHO-1 is used internationally for designing viewports. This includes medical chambers, commercial diving chambers, decompression chambers, and pressurized tunnel boring machines. Non-military submarines use acrylic viewports for seeing their surroundings and operating any attached equipment. Other material have been attempted, such as glass or synthetic saphhire, but they would consistently fail to maintain their seal at high pressures and cracks would progress rapidly to catastrphophic failure. Acrylic is more likely to have small cracks the operators can see and have time to take mitigation steps instead of failing catastrophically.
Furniture Furniture is usually provided for the comfort of the occupants. Usually there are seats and/or bed facilities. Saturation systems also have tables and sanitary facilities for the occupants.
Pressure system The internal pressure system includes a primary and reserve chamber gas supply, and the valves and piping to control it to pressurise and depressurise the main chamber and auxiliary compartments, and a pressure relief valve to prevent pressurisation beyond the design maximum working pressure. Valves are generally duplicated inside and outside and are labelled to avoid confusion. It is usually possible to operate a multiple occupant chamber from inside in an emergency. The monitoring equipment will vary depending on the purpose of the chamber, but will include pressure gauges for supply gas, and an accurately calibrated pressure gauge for the internal pressure of all human occupied compartments. A clearly visible dedicated pressure gauge and vent valve must be provided for all hyperbaric trunking and locks that may be closed at both ends, so that outside support staff can be sure that the internal space is depressurised before attempting to disconnect joints.
Communications There will also be a voice communications system between the operator and occupants. This is usually push to talk on the outside, and constantly transmitting from the inside, so that the operator can better monitor the condition of the occupants. There may also be a backup communications system.
Safety Firefighting equipment is necessary as a chamber fire is extremely dangerous to the occupants. Either fire extinguishers specially made for hyperbaric environment with non-toxic contents, or a pressurised internal water spray system can be used. Water buckets are often provided as additional equipment. A is a high precision (typically 0.25% to 1% of full gauge scale) pressure gauge fitted to measure pressure of the interior of a chamber relative to ambient atmospheric pressure, and pressure differences between compartments of a sealed habitat separated by airlock hatches or doors, originally in the main pressurised compartment of a hyperbaric
caisson, and a required instrument on diving chambers. A caisson gauge is also the type used on a
pneumofathometer to monitor diver depth, and is commonly calibrated in
msw or fsw for convenient reference to
decompression tables. Accurate monitoring of the pressure in the chamber and associated airlocks is essential for the safety of the occupants and for safe and effective decompression. It is also necessary for safe operation of locks and disconnection of trunking in saturation habitats and after transfer under pressure. Mechanical interlocks that prevent opening airlocks or disconnecting trunking when there is a pressure differential may also be required by law or
code of practice.
Life support Life support systems for saturation systems can be fairly complex, as the occupants must remain under pressure continuously for several day to weeks. Oxygen content of the chamber gas is constantly monitored and fresh oxygen added when necessary to maintain the nominal value. Chamber gas may be simply vented and flushed if it is air, but helium mixtures are expensive and over long periods very large volumes would be needed, so the chamber gas of a saturation system is recycled by passing it through a carbon dioxide scrubber and other filters to remove odours and excess moisture. Multiplace chambers that may be used for treatment usually contain a built-in breathing system (BIBS) for supply of breathing gas different from the pressurisation gas, and closed bells contain an analogous system to supply gas to the divers' umbilicals. Chambers with BIBS will generally have an
oxygen monitor. BIBS are also used as an emergency breathing gas supply if the chamber gas is contaminated.
Sanitation Sanitation systems for washing and waste removal are required. Discharge is simple because of the pressure gradient, but must be controlled to avoid undesired chamber pressure loss or fluctuations. Catering is generally provided by preparing the food and drink outside and transferring it into the chamber through the stores lock, which is also used to transfer used utensils, laundry and other supplies.
Construction Non-portable chambers are generally constructed from steel, as it is inexpensive, strong and fire resistant. Portable chambers have been constructed from steel, aluminium alloy, and fibre reinforced composites. In some cases the composite material structure is flexible when depressurised. ==Operation==