Panning can be divided into four main types. Sometimes, more than one technique is applied to make a single panned product.
Soft In soft panning, a liquid is added to the pan. After it has coated the kernel, absorbent solids are added until all moisture to the center of the panned product has been absorbed. As these solid particles are added, generally powdered sugar or caster sugar, a lot of aerated dust is created. How hard this final product is depends on how long it is panned, and what ingredients are used. Most of the time, the kernel is made up of a sugar that will not crystalize such as glucose, and the coating produced is relatively thick. An example of soft panned confection are jellybeans.
Hard chocolate button with a ruler marked in millimeters showing the layers of the panned shell.Hard panning proceeds in the same way as soft panning, but with a different coating. Coatings used in hard panning are solids dissolved in a solvent until the mixture has become saturated. In the confectionery industry, the solvent is usually water, and the solid is usually sugar. Although by raising the temperature the mixture can become more saturated, allowing it to dry faster, most hard panning today takes place at low temperatures to avoid compromising the center's integrity. Hard-panned layers take longer to dry than soft panned products and can be as thin as 10-14μm.
M&Ms are an example of a product produced through hard panning.
Chocolate Chocolate panning uses temperature changes to apply the coating. In the technique, a warmed liquid is applied to the nucleus, coating it, and is then cooled to harden. As this is repeated, the coating forms. Although this technique is usually done with chocolate,
yogurt and
compound chocolates are also sometimes used. The most popular centers used in chocolate panning are raisins and nuts.
Film and suspension These techniques resemble hard panning. Suspensions are formed by mixing ingredients and putting them in a
colloid mill. The now homogeneous mixture is sprayed onto a kernel. If the dissolved particles are polymers, spraying the suspension continuously forms a hardened coat referred to as a film. The process is faster than other techniques and produces a more even product. The two techniques are mainly used in pharmaceuticals, as it often uses solvents such as alcohols and esthers which are not considered food safe. These chemicals are explosively volatile and may cause environmental contamination; as a result they are handled carefully. Some machines using them are modified with side vents to capture these solvents for reuse. Rarely used in the confectionery industry, suspensions are used as an alternative to soft panning, avoiding the dust the process usually creates. ==Materials==