By spring of 2003, the band members began practicing parts for a new album on their own before going into a studio. "The music's better, the songwriting's better, and there's more musical elements in this album," Jocz stated. "We put more elements in this time around, and it feels like the next logical step in what we want our band to sound like". "We never wanted to make the same album over and over again. We've decided we wanted to do something different every time," said McCaslin. "We started practicing on our own, and then we just put all of our parts together." The album was also mentioned to having a lot of heavy metal influences on it, with
Metallica and
Iron Maiden being main inspirations for the album's style. "Dave was raised on a lot of heavy metal and grunge," McCaslin noted. "Deryck and I were raised more on California punk rock music," said Jocz. "When we started the band, we were mainly inspired by bands such as
NOFX and
Pennywise, but when you get older, your brain starts branching off and you start listening to other music."
Chuck was produced by
Greig Nori, and recorded at various studios:
Sound City in Van Nuys, California; Ocean in Burbank, California; Reaction in Toronto, Ontario; Umbrella Sound, Toronto, Ontario; Soundtrack, New York City; and Sidecar in North Hollywood, California.
Matt Hyde acted as main engineer, with additional engineers Ed Krautner and Cameron Webb, both of whom operated
Pro Tools; Jorge Vivo did additional editing. They were assisted by Pete Martinez (at Sound City), Miles Wilson (at Sound City), Jason Cupp (at Ocean), Chris Stringer (at Reaction), Robert Poteraj (at Soundtrack), Matthew Davies (at Soundtrack), and Steve Sisco (at Sidecar). "Intro", "Angels with Dirty Faces", "Open Your Eyes", "Slipping Away", "I'm Not the One", "Welcome to Hell", "Pieces", and "88" were mixed by
Andy Wallace at Soundtrack, with assistance from Sisco; John O'Mahoney operated Pro Tools. "No Reason", "We're All to Blame", "Some Say", "The Bitter End", and "There's No Solution" was mixed by
Tom Lord-Alge at South Beach Studios in Miami, Florida with assistant engineer Femio Hernández.
Brian Gardner mastered the album at Bernie Grundman Mastering. ==Music and lyrics==