Improvements in Soviet technology rendered the Pinetree Line and Mid-Canada Line inadequate to provide enough early warning and on 15 February 1954, the Canadian and United States governments agreed to jointly build a third line of radar stations (Distant Early Warning), this time running across the high Arctic. The line would run roughly along the
69th parallel north, about north of the
Arctic Circle. Before this project was completed, men and women with the necessary knowledge, skills, and experience were drawn from Bell Telephone companies in every state in the United States, and many Canadian provinces. Much of the responsibility was delegated under close supervision to a vast number of subcontractors, suppliers, and United States military units. The initial contract with the
United States Air Force and the
Royal Canadian Air Force provided for the design and construction of a small experimental system to determine at the beginning whether the idea was practicable. The designs of communication and radar detection equipment available at the time were known to be unsuited to the weather and atmospheric conditions to be encountered in the Arctic. Early efforts were aided when, by happenstance, the US Navy terminated its oil exploration activities in Alaska. The associated infrastructure that had been established in the arctic was quickly repurposed to serve early development of the DEW line. Material converted from Navy use included 1,200 tons of supplies, with many
Caterpillar D8 tractors, heavy duty cranes, diesel generators, and radio equipment. Most fortunately, the surplus included sixty equipped
wannigans - enough to permit setup of field camps at all construction sites. (A "wannigan" is a building on sleds, about 12 x 20 feet in size. These were completely equipped for camp operations and were of various types - Cook, Mess, Bunk, Power Plant, Water, Shop, Storage, Utility, Steam Point, etc.) Prototypes of several stations were designed and built in
Alaska in 1953. A prototype built for training purposes was chosen to be located in
Streator, Illinois in 1952. The Streator DEW-Line Training Center became operational in 1956 and closed when operations were moved to
Colorado Springs, Colorado in 1975. While few of the original designs for either buildings or equipment were retained, the trial installations did prove that the DEW Line was feasible, and they furnished a background of information that led to the final improved designs of all facilities and final plans for manpower, transportation, and supply. Siting crews covered the area – first from the air and then on the ground – to locate by scientific means the best sites for the main, auxiliary, and intermediate stations. These crews lived and worked under primitive conditions. They covered vast distances by airplanes,
snowmobiles, and
dog sleds, working in blinding snowstorms with temperatures so low that ordinary thermometers could not measure them. They completed their part of the job on schedule and set the stage for the crews and machines that followed. The line consisted of 63 stations stretching from Alaska to
Baffin Island, covering nearly . The United States agreed to pay for and construct the line, and to employ Canadian labour as much as possible. Later, military and civilian airlifts, huge
sealifts during the short summers, barges contributed to the distribution of vast cargoes along the length of the Line to build the permanent settlements needed at each site. Much of the job of carrying mountains of supplies to the northern sites fell to military and naval units. More than 3,000 United States Army
Transportation Corps soldiers were given special training to prepare them for the job of unloading ships in the
Arctic. They went with the convoys of
United States Navy ships and they raced time during the few weeks the ice was open to land supplies at dozens of spots on the shores of the
Arctic Ocean during the summers of 1955, 1956, and 1957. Scores of military and commercial pilots, flying everything from small
bush planes to four-engined
turboprops, were the backbone of the operation. The
Lockheed LC-130, a ski-equipped version of the
C-130 Hercules, owned by the United States Air Force and operated by the
139th Airlift Squadron, provided a significant amount of airlift to sites that were out on
ice caps such as
DYE-3 in Greenland.
Transport planes such as the
C-124 Globemaster and the
C-119 Flying Boxcar also supported the project. Together, these provided the only means of access to many of the stations during the wintertime. In all, of materials were moved from the United States and southern Canada to the Arctic by air, land, and sea. As the stacks of materials at the station sites mounted, construction went ahead rapidly. Subcontractors with a flair for tackling difficult construction projects handled the bulk of this work under the direction of Western Electric engineers. Huge quantities of gravel were produced and moved. The construction work needed to build housing, airstrips, aircraft
hangars, outdoor and covered
antennas, and antenna towers was done by subcontractors. In all, over 7,000
bulldozer operators, carpenters, masons, plumbers, welders, electricians, and other tradesmen from the United States and southern Canada worked on the project. Concrete was poured in the middle of Arctic winters, buildings were constructed, electrical service, heating, and fresh water were provided, huge steel antenna towers were erected, airstrips and hangars were built, putting it all together in darkness, blizzards, and subzero temperatures. After the buildings came the installation of radar and communications equipment, then the thorough and time-consuming testing of each unit individually and of the system as an integrated whole. Finally all was ready, and on 15 April 1957 – just two years and eight months after the decision to build the Distant Early Warning Line was made – Western Electric turned over to the Air Force on schedule a complete, operating radar system across the top of North America, with its own communications network. Later, the system coverage was expanded even further: see
Project Stretchout and
Project Bluegrass. The majority of Canadian DEW Line stations were the joint responsibility of the Royal Canadian Air Force (the
Canadian Armed Forces) and the United States Air Force. The USAF component was the
64th Air Division,
Air Defense Command. The 4601st Support Squadron, based in
Paramus, New Jersey, was activated by ADC to provide logistical and contractual support for DEW Line operations. In 1958, the line became a cornerstone of the new North American Aerospace Defense Command (NORAD) organization of joint continental
air defence. USAF personnel were limited to the main stations for each sector and they performed annual inspections of auxiliary and intermediate stations as part of the contract administration. Most operations were performed by Canadian and United States civilian personnel, and the operations were automated as much as was possible at the time. All of the installations flew both the Canadian and United States flags until they were deactivated as DEW sites and sole jurisdiction was given to the
Government of Canada as part of the
North Warning System in the late 1980s and early 1990s. ==Radar system==