The world's top ethanol fuel producer in 2010 was the United States with 13.2 billion U.S. gallons (49.95 billion liters) representing 57.5% of global production, followed by Brazil with 6.92 billion U.S. gallons (26.19 billion liters), and together both countries accounted for 88% of the world production of 22.95 billion U.S. gallons (86.85 billion liters). By December 2010 the U.S. ethanol production industry consisted of 204 plants operating in 29 states, As a result, some plants operated below capacity, several firms closed plants, others laid off staff, some firms went
bankrupt, plant projects were suspended and market prices declined. As of 2011, most of the U.S. car fleet was able to run on blends of up to 10% ethanol, and motor vehicle manufacturers produced vehicles designed to run on more concentrated blends. As of 2015, seven states –
Missouri,
Minnesota,
Louisiana,
Montana,
Oregon,
Pennsylvania, and
Washington – required ethanol to be blended with gasoline in motor fuels. These states, particularly Minnesota, had more ethanol usage, and according to a source at Washington University, these states accumulated substantial environmental and economic benefits as a result. Florida required ethanol blends as of the end of 2010, but has since repealed it. Many cities had separate ethanol requirements due to non-attainment of federal air quality standards. In 2007,
Portland, Oregon, became the first U.S. city to require all gasoline sold within city limits to contain at least 10% ethanol. Chicago has proposed the idea of mandating E15 in the city limits, while some area gas stations have already begun offering it. Expanding ethanol (and
biodiesel) industries provided jobs in plant construction, operations, and maintenance, mostly in rural communities. According to RFA the ethanol industry created almost 154,000 U.S. jobs in 2005, boosting household income by $5.7 billion. It also contributed about $3.5 billion in federal, state and local tax revenues.
E85 vehicles (top right),
Ford (middle right) and GM (bottom right).
Ford,
Chrysler, and
GM are among many automobile companies that sell flexible-fuel vehicles that can run blends ranging from pure gasoline to 85% ethanol (
E85), and beginning in 2008 almost any type of automobile and
light duty vehicle was available with the flex-fuel option, including
sedans,
vans,
SUVs and
pickup trucks. By early 2013, about 11 million E85 flex-fuel cars and light trucks were in operation, As of 2005, 68% of American flex-fuel car owners were not aware they owned an E85 flex. Flex and non-flex vehicles looked the same. There was no price difference. American automakers did not label these vehicles. In contrast, all Brazilian automakers clearly labeled
FFVs with text that was some variant of the word Flex. Beginning in 2007 many new FFV models in the U.S. featured a yellow gas cap to remind drivers of the E85 capabilities. As of 2008, GM badged its vehicles with the text "Flexfuel/E85 Ethanol". Nevertheless, the
U.S. Department of Energy (DOE) estimated that in 2009 only 504,297 flex-fuel vehicles were regularly fueled with E85, and these were primarily fleet-operated vehicles. As a result, only 712 million gallons were used for E85, representing just 1% of that year's ethanol consumption. During the decade following 2000, E85 vehicles became increasingly common in the
Midwest, where corn was a major
crop. Fueling infrastructure has been a major restriction hampering E85 sales. Most stations were in the
Corn Belt states. As of 2008 the leading state was Minnesota with 353 stations, followed by
Illinois with 181, and
Wisconsin with 114. About another 200 stations that dispensed ethanol were restricted to city, state and federal government vehicles. In October 2010, the EPA granted a waiver to allow up to 15% blends to be sold for cars and trucks with a model year of 2007 or later, representing about 15% of vehicles on the roads. Despite this initial caution and in response to EPA regulations, several automakers began certifying newer models for E15 use.
General Motors approved its 2012 and 2013
model year vehicles for E15, advising owners of pre-2011 models to adhere to fuel specifications in their manuals.
Ford Motor Company made its full 2013 lineup, including
hybrid electric and
Ecoboost vehicles, E15 compatible.
Porsche, according to the late 2012 AAA report, had approved E15 for its models built since 2001. and
Fiat Chrysler Automobiles announced in August 2015 that all its 2016 model year
Chrysler/
Fiat,
Jeep,
Dodge, and
Ram vehicles would be compatible. Despite EPA's waiver, there is a practical barrier to the commercialization of the higher blend due to the lack of infrastructure, similar to the limitations suffered by sales of
E85, as most fuel stations do not have enough pumps to offer the new blend, few existing pumps are certified to dispense E15, and there are no dedicated tanks readily available to store E15. This station was followed by a Marathon fueling station in
East Lansing, Michigan. , there are about 24 fueling stations selling E15 out of 180,000 stations operating across the U.S.
Legislation and regulations signs a 2019 executive order permitting the sale of 15% ethanol fuel year-round The
Energy Independence and Security Act of 2007, directed DOE to assess the feasibility of using intermediate
ethanol blends in the existing vehicle fleet. This preliminary report found that none of the vehicles displayed a malfunction indicator light; no fuel filter plugging symptoms were observed; no cold start problems were observed at and under laboratory conditions; and all test vehicles exhibited a loss in fuel economy proportional to ethanol's lower energy density. For example, E20 reduced average fuel economy by 7.7% when compared to gas-only (E0) test vehicles. The
Obama Administration set the goal of installing 10,000 blender pumps nationwide by 2015. These pumps can dispense multiple blends including E85, E50, E30 and E20 that can be used by E85 vehicles. The
US Department of Agriculture (USDA) issued a rule in May 2011 to include flexible fuel pumps in the
Rural Energy for America Program (REAP). This ruling provided financial assistance, via grants and loan guarantees, to fuel station owners to install E85 and blender pumps. In May 2011 the
Open Fuel Standard Act (OFS) was introduced to Congress with bipartisan support. The bill required that 50 percent of automobiles made in 2014, 80 percent in 2016, and 95 percent in 2017, be manufactured and warrantied to operate on non-petroleum-based fuels, which included existing technologies such as flex-fuel,
natural gas,
hydrogen,
biodiesel,
plug-in electric and
fuel cell. Considering the rapid adoption of
flexible-fuel vehicles in Brazil and the fact that the cost of making flex-fuel vehicles was approximately $100 per car, the bill's primary objective was to promote a massive adoption of flex-fuel vehicles capable of running on ethanol or
methanol fuel. In November 2013, the Environmental Protection Agency opened for public comment its proposal to reduce the amount of ethanol required in the U.S. gasoline supply as mandated by the
Energy Independence and Security Act of 2007. The agency cited problems with increasing the blend of ethanol above 10%. This limit, known as the "blend wall", refers to the practical difficulty in incorporating increasing amounts of ethanol into the transportation fuel supply at volumes exceeding those achieved by the sale of nearly all gasoline as E10.
Contractual restrictions Gasoline distribution contracts in the United States generally have provisions that make offering E15 and E85 difficult, expensive, or even impossible. Such provisions include requirements that no E85 be sold under the gas station canopy, labeling requirements, minimum sales volumes, and exclusivity provisions. Penalties for breach are severe and often allow immediate termination of the agreement, cutting off supplies to retailers. Repayment of franchise royalties and other incentives is often required. ==Energy security==