Tungsten The first electric headlamp light source was the
tungsten filament, operating in a
vacuum or inert-gas atmosphere inside the headlamp
bulb or sealed beam. Compared to newer-technology light sources, tungsten filaments give off small amounts of light relative to the power they consume. Also, during the normal operation of such lamps, tungsten boils off the surface of the filament and condenses on the bulb glass, blackening it. This reduces the light output of the filament and blocks some of the light that would pass through an unblackened bulb glass, though blackening was less of a problem in sealed beam units; their large interior surface area minimized the thickness of the tungsten accumulation. For these reasons, plain tungsten filaments are all but obsolete in automotive headlamp service.
Tungsten-halogen Tungsten-halogen technology (also called "quartz-halogen", "quartz-iodine", "iodine cycle", etc.) increases the effective luminous
efficacy of a
tungsten filament: when operating at a higher filament temperature which results in more
lumens output per watt input, a tungsten-halogen lamp has a much longer brightness lifetime than similar filaments operating without the halogen regeneration cycle. At equal luminosity, the halogen-cycle bulbs also have longer lifetimes. European-designed halogen headlamp light sources are generally configured to provide more light at the same power consumption as their lower-output plain tungsten counterparts. By contrast, many US-based designs are configured to reduce or minimize the power consumption while keeping light output above the legal minimum requirements; some US tungsten-halogen headlamp light sources produce less initial light than their non-halogen counterparts. A slight theoretical fuel economy benefit and reduced vehicle construction cost through lower wire and switch ratings were the claimed benefits when American industry first chose how to implement tungsten-halogen technology. There was an improvement in seeing distance with US halogen high beams, which were permitted for the first time to produce 150,000
candela (cd) per vehicle, double the non-halogen limit of 75,000 cd but still well shy of the international European limit of 225,000 cd. After replaceable halogen bulbs were permitted in US headlamps in 1983, the development of US bulbs continued to favor long bulb life and low power consumption, while European designs continued to prioritise optical precision and maximum output. from
ECE Regulation 37 for use in new lamp designs (though H2 bulbs are still manufactured for replacement purposes in existing lamps), but H1 and H3 remain current and these two bulbs were legalised in the United States in 1993. More recent single-filament bulb designs include the H7 (55 W @ 12.0 V, 1500 lm ±10% @ 13.2 V), H8 (35 W @ 12.0 V, 800 lm ±15% @ 13.2 V), H9 (65 W @ 12.0 V, 2100 lm ±10% @ 13.2 V), and H11 (55 W @ 12.0 V, 1350 lm ±10% @ 13.2 V). and power consumption and light output expressed at the US test voltage of 12.8V. The first US halogen headlamp bulb, introduced in 1983, was the HB1/9004. It is a 12.8-volt, transverse dual-filament design that produces 700 lumens on low beam and 1200 lumens on high beam. The 9004 is rated for 65 watts (high beam) and 45 watts (low beam) at 12.8 volts. Other US approved
halogen bulbs include the HB3 (65 W, 12.8 V), HB4 (55 W, 12.8 V), and HB5 (65/55 watts, 12.8 V). All of the European-designed and internationally approved bulbs except H4 are presently approved for use in headlamps complying with US requirements.
Halogen infrared reflective (HIR) A further development of the tungsten-halogen bulb has a
dichroic coating that passes
visible light and reflects
infrared radiation. The glass in such a bulb may be
spherical or tubular. The reflected infrared radiation strikes the filament located at the center of the glass envelope, heating the filament to a greater degree than can be achieved through
resistive heating alone. The superheated filament emits more light without an increase in power consumption.
High-intensity discharge (HID) High-intensity discharge lamps (HID) produce light with an
electric arc rather than a glowing filament. The high intensity of the arc comes from metallic salts that are vaporized within the arc chamber. These lamps have a higher efficacy than tungsten lamps. Because of the increased amounts of light available from HID lamps relative to halogen bulbs, HID headlamps producing a given beam pattern can be made smaller than halogen headlamps producing a comparable beam pattern. Alternatively, the larger size can be retained, in which case the HID headlamp can produce a more robust beam pattern. Automotive HID may be generically called "xenon headlamps", though they are actually
metal-halide lamps that contain
xenon gas. The xenon gas allows the lamps to produce minimally adequate light immediately upon start, and shortens the run-up time. The usage of
argon, as is commonly done in street lights and other stationary metal-halide lamp applications, causes lamps to take several minutes to reach their full output. The light from HID headlamps can exhibit a distinct bluish tint when compared with tungsten-filament headlamps.
Retrofitment When a halogen headlamp is retrofitted with an HID bulb, light distribution and output are altered. In the United States, vehicle lighting that does not conform to FMVSS 108 is not street legal. In the US, suppliers, importers and vendors that offer non-compliant kits are subject to civil fines. By October 2004, the
NHTSA had investigated 24 suppliers and all resulted in termination of sale or recalls. In Europe and the many non-European countries applying
ECE Regulations, even HID headlamps designed as such must be equipped with lens cleaning and automatic self-leveling systems, except on motorcycles. This first system uses a built-in, non-replaceable bulb without a UV-blocking glass shield or touch-sensitive electrical safety cutout, designated D1 – a designation that would be recycled years later for a wholly different type of lamp. The AC ballast is about the size of a building brick. In 1996 the first American-made effort at HID headlamps was on the 1996–98
Lincoln Mark VIII, which uses reflector headlamps with an unmasked, integral-ignitor lamp made by
Sylvania and designated
Type 9500. This was the only system to operate on
DC, since reliability proved inferior to the AC systems. The Type 9500 system was not used on any other models, and was discontinued after
Osram's takeover of Sylvania in 1997. All HID headlamps worldwide presently use the standardized AC-operated bulbs and ballasts. In 1999 the first worldwide HID headlights for both low and high beam were introduced on the
Mercedes-Benz CL-Class (C215).
Operation HID headlamp bulbs do not run on low-voltage DC current, so they require a
ballast with either an internal or external
ignitor. The ignitor is integrated into the bulb in D1 and D3 systems, and is either a separate unit or part of the ballast in D2 and D4 systems. The ballast controls the current to the bulb. The ignition and ballast operation proceeds in three stages: • Ignition: a
high voltage pulse is used to produce an
electrical arc – in a manner similar to a
spark plug – which ionizes the xenon gas, creating a conducting channel between the tungsten electrodes. Electrical resistance is reduced within the channel, and current flows between the electrodes. • Initial phase: the bulb is driven with controlled overload. Because the arc is operated at high power, the temperature in the capsule rises quickly. The metallic salts vaporize, and the arc is intensified and made
spectrally more complete. The resistance between the electrodes also falls; the electronic ballast control gear registers this and automatically switches to continuous operation. • Continuous operation: all metal salts are in the vapor phase, the arc has attained its stable shape, and the
luminous efficacy has attained its nominal value. The ballast now supplies stable electrical power so the arc will not flicker. Stable operating voltage is 85
volts
AC in D1 and D2 systems, 42 volts AC in D3 and D4 systems. The frequency of the square-wave alternating current is typically 400
hertz or higher. The command is often near the steering wheel and a specific indicator is shown on the dashboard.
Bulb types headlamp with "Quadrabeam"-styled HID low beams, halogen high beams, and
LED daytime running lights that also illuminate at a lower intensity to provide the
front position light function HID headlamps produce between 2,800 and 3,500 lumens from between 35 and 38 watts of electrical power, while halogen filament headlamp bulbs produce between 700 and 2,100 lumens from between 40 and 72 watts at 12.8 V. Current-production bulb categories are D1S, D1R, D2S, D2R, D3S, D3R, D4S, and D4R. The
D stands for
discharge, and the number is the type designator. The final letter describes the outer shield. The arc within an HID headlamp bulb generates considerable short-wave
ultraviolet (UV) light, but none of it escapes the bulb, for a UV-absorbing hard glass shield is incorporated around the bulb's arc tube. This is important to prevent degradation of UV-sensitive components and materials in headlamps, such as
polycarbonate lenses and reflector hardcoats. "S" lamps – D1S, D2S, D3S, and D4S – have a plain glass shield and are primarily used in projector-type optics. "R" lamps – D1R, D2R, D3R, and D4R – are designed for use in reflector-type headlamp optics. They have an opaque mask covering specific portions of the shield, which facilitates the optical creation of the light-dark boundary (cutoff) near the top of a low-beam light distribution. Automotive HID lamps emit considerable near-UV light, despite the shield. The low beam features LED lighting, halogen high beams, and
LED daytime running lights that also illuminate at a lower intensity to provide the
front position light function
Color The
correlated color temperature of factory installed automotive HID headlamps is between 4200K while tungsten-halogen lamps are at 3000K to 3550K. The
spectral power distribution (SPD) of an automotive HID headlamp is discontinuous and spikey while the SPD of a filament lamp, like that of the sun, is a continuous curve. Moreover, the
color rendering index (CRI) of tungsten-halogen headlamps (98) is much closer than that of HID headlamps (~75) to standardized sunlight (100). Studies have shown no significant safety effect of this degree of CRI variation in headlighting.
Advantages Increased safety Automotive HID lamps offer about 3000
lumens and 90
Mcd/m2 versus 1400 lumens and 30 Mcd/m2 offered by halogen lamps. In a headlamp optic designed for use with an HID lamp, it produces more usable light. Studies have demonstrated drivers react faster and more accurately to roadway obstacles with good HID headlamps compared to halogen ones. Hence, good HID headlamps contribute to driving safety. The contrary argument is that glare from HID headlamps can reduce traffic safety by interfering with other drivers' vision.
Efficacy and output Luminous efficacy is the measure of how much light is produced versus how much energy is consumed. HID lamps give higher efficacy than halogen lamps. The highest-intensity halogen lamps, H9 and HIR1, produce 2100 to 2530 lumens from approximately 70 watts at 13.2 volts. A D2S HID bulb produces 3200 lumens from approximately 42 watts during stable operation.
Disadvantages Glare Vehicles equipped with HID headlamps (except motorcycles) are required by
ECE regulation 48 also to be equipped with
headlamp lens cleaning systems and automatic beam leveling control. Both of these measures are intended to reduce the tendency for high-output headlamps to cause high levels of
glare to other road users. In North America, ECE R48 does not apply and while lens cleaners and beam levelers are permitted, they are not required; HID headlamps are markedly less prevalent in the US, where they have produced significant glare complaints.
Mercury content HID headlamp bulb types D1R, D1S, D2R, D2S and 9500 contain the toxic
heavy metal mercury. The disposal of mercury-containing vehicle parts is increasingly regulated throughout the world, for example under US EPA regulations. Newer HID bulb designs D3R, D3S, D4R, and D4S which are in production since 2004 contain no mercury, but are not electrically or physically compatible with headlamps designed for previous bulb types.
Cost HID headlamps are significantly more costly to produce, install, purchase, and repair. The extra cost of the HID lights may exceed the fuel cost savings through their reduced power consumption, though some of this cost disadvantage is offset by the longer lifespan of the HID bulb relative to halogen bulbs.
LED Timeline Audi showed the
Audi Nuvolari concept car with LED headlights in 2003. Automotive headlamp applications using
light-emitting diodes (LEDs) have been undergoing development since 2004. In 2004,
Audi released the first car with LED daytime running lights and directionals, the 2004
Audi A8 W12. In 2006 the first series-production LED low beams were factory-installed on the
Lexus LS 600h / LS 600h L. The high beam and turn signal functions used filament bulbs. The headlamp was supplied by
Koito Industries Ltd. In 2007 the first headlamps with all functions provided by LEDs, supplied by
AL-Automotive Lighting, were introduced on the V10
Audi R8 sports car (except in North America). In 2009
Hella headlamps on the 2009
Cadillac Escalade Platinum became the first all-LED headlamps for the North American market. In 2010 the first all-LED headlamps with
adaptive high beam and what
Mercedes called the "Intelligent Light System" were introduced on the 2011
Mercedes CLS. In 2013 the first digitally controlled full-LED glare-free "Matrix LED" adaptive headlamps were introduced by
Audi on the facelifted
A8, with 25 individual LED segments. The system dims the light that would shine directly onto oncoming and preceding vehicles, but continues to cast its full light on the zones between and beside them. This works because the LED high beams are split into numerous individual light-emitting diodes. High-beam LEDs in both headlights are arranged in a matrix and adapt fully electronically to the surroundings in milliseconds. They are activated and deactivated or dimmed individually by a control unit. In addition, the headlights also function as a cornering light. Using predictive route data supplied by the
MMI navigation plus, the focus of the beam is shifted towards the bend even before the driver turns the steering wheel. In 2014:
Mercedes-Benz introduced a similar technology on the facelifted
CLS-Class in 2014, called Multibeam LED, with 24 individual segments. As of 2010, LED headlamps such as those available on the
Toyota Prius were providing output between halogen and HID headlamps, with system power consumption slightly lower than other headlamps, longer lifespans, and more flexible design possibilities. As LED technology continues to evolve, the performance of LED headlamps was predicted to improve to approach, meet, and perhaps one day surpass that of HID headlamps. That occurred by mid-2013, when the Mercedes S-Class came with LED headlamps giving higher performance than comparable HID setups. LED headlamps in recent vehicles have been widely criticized for being too bright and blinding other drivers.
Federal Motor Vehicle Safety Standard 108 has not been updated since the introduction of LEDs, and some manufacturers have reportedly engineered headlamps to have a dark spot where they are measured according to the regulation while being over-illuminated in the rest of the field.
Cold lenses Before LEDs, all light sources used in headlamps (tungsten, halogen, HID) emitted
infrared energy that can thaw built-up snow and ice off a headlamp lens and prevent further accumulation; LEDs do not. Some LED headlamps move heat from the heat sink on the back of the LEDs to the inner face of the front lens to warm it up, while on others no provision is made for lens thawing.
Laser 2014 A laser lamp uses mirrors to direct a
laser on to a
phosphor that then emits a light. Laser lamps use half as much power as
LED lamps. They were first developed by
Audi for use as headlamps in the
24 Hours of Le Mans in 2014. In 2014, the
BMW i8 became the first production car to be sold with an auxiliary high-beam lamp based on this technology. The limited-production
Audi R8 LMX uses lasers for its spot lamp feature, providing illumination for high-speed driving in low-light conditions. The
Rolls-Royce Phantom VIII employs laser headlights with a high beam range of over 600 meters. == Automatic headlamps ==