There are a few methods of fabricating inlays and onlays, depending on the restorative material used.
Indirect restorative technique The first common step is always to take an
impression of the tooth preparation – either by scanning it using an intraoral scanner or by taking a conventional impression using
polyvinyl siloxane. The details of the fabrication methods are as follows: ===
CAD-CAM=== CAD-CAM (aka Computer Aided Design-Computer Aided Manufacture) is a fabrication method which aids the production of dental restorations e.g. crowns, bridges, inlays and onlays. It is possible for these indirect restorations to be provided in one visit. This works by first taking an intra-oral scan to produce a 3D virtual impression. The 3D image is then sent to the chosen software programme, available software programmes include CEREC Acquisition Center system (Sirona Dental Systems, Charlotte, N.C.) or the E4D Dentist system (D4D Technologies, Richardson, Texas). It is possible for the 3D image to originate from conventional casts which have been poured up in stone/plaster. The model is scanned and the 3D image is uploaded onto the software. Next, the restoration can be designed, by the software programme, on the virtual casts. Once confirmed, the milling process can begin. The milling process uses pre-fabricated blocks of restorative material, e.g.
lithium disilicate or composite reinforced ceramic, to produce the end product. Finally, the restoration is sintered/glazed chair side. ===
Lost wax technique=== There are two ways in which wax can be used to produce cast metal/ceramic indirect restorations, these are known, firstly, as the indirect wax technique using Type 1 inlay wax and, secondly, the direct wax technique using Type 2 inlay wax. For technique 1, a wax pattern is designed on the die from the cast impressions and for technique 2 the wax is packed into the tooth preparation in the mouth and adapted the shape of the cavity. Inlay wax is chosen due to its brittleness – it breaks upon removal from undercut of a cavity, either on the die or in the mouth. In this case, this is a beneficial character as it helps us to identify the presence of an undercut which then can be removed. is used. The wax is embedded into an investment material with a sprue former – this forms a passage for molten metal to be poured through into the cylinder. The investment material must produce enough expansion to compensate for shrinkage of the metal on solidification and should be slightly porous to allow for dissipation of released gases. The container, or casting cylinder, is then placed in a furnace to burn out the wax and what is left is a hollow shape ready for molten metal to be poured into. The metal can be melted using either gas and compressed air, gas and oxygen or electric arc.
Casting methods include the use of steam pressure or a centrifugal system. Gold is an example of a material that can be used to produce inlays/onlays. Once cast a layer of oxides are present on the surface, these can be removed by placing the restoration in an ultrasonic bath for 10 minutes. This removes the oxides along with any remnants of investment material. Possible faults at casting: • Subsurface nodules – poor investment causing air bubbles which become filled with molten metal • Ridges – moving casting cylinder before investment sets • Fins – heated too quickly • Roughness – overheating causing investment to disintegrate • Foreign bodies • Distorted casting – faulty impressions or casts, failure to invest wax once immediately removed from the die or insufficient heating of mould • Porosity – presence of voids due to uncompensated alloy contraction and absorption of mould gases
Slip casting technique This method is only applicable to
sintered alumina core porcelain. Firstly, a sub-structure made of alumina powder and modelling fluid is built on the special die. w The die is then sintered by firing with the sub-structure, causing the fluid to be absorbed by the die and the alumina powder become more tightly packed. Further strengthening of the material can be done by applying
zirconium oxide. Prior to cementation of the restoration onto the prepared the tooth, the layer of separating materials needs to be removed to ensure effective bonding between the tooth and the restoration. ==Materials==