The choice(s) of crown restoration can be described by: • The dimensions and percentage coverage of the natural crown • Full crowns • 3/4 and 7/8 crowns • Material to be used • Metal • Metal-ceramic crowns • Full ceramic crowns
3/4 and 7/8 crowns These restorations are a hybrid between an onlay and a full crown. They are named based on the estimated wall coverage of the walls of the tooth; e.g. the 3/4 crown aims to cover three out of the four walls, with the buccal wall being usually spared, thus reducing sound tooth tissue to be prepared. They are normally fabricated in gold. Grooves or boxes are normally added to the preparations as close to the unprepared wall as possible to increase retention of the crown. Despite its advantages of reducing sound tooth preparation, these crowns are not commonly prescribed in practice because they are technically difficult and have poor patient acceptability due to the metal showing through in their smile. The
American Dental Association categorizes alloys in three groups: high-noble, noble and base metal alloys.
High-noble and noble alloys Noble and high-noble alloys used in casting crowns are generally based on alloys of
gold. Gold is not used in its pure form as it is too soft and has poor mechanical strength. Other metals included in gold alloys are
copper,
platinum,
palladium,
zinc,
indium and
nickel. All types of gold casting alloys used in
prosthodontics (Type I - IV) are categorised by their percentage content of gold and hardness, with Type I being the softest and Type IV the hardest. Generally, Type III and IV alloys (62 - 78% and 60 - 70% gold content respectively) are used in casting of full crowns, as these are hard enough to withstand occlusal forces. Gold crowns (also known as
gold shell crowns) are generally indicated for posterior teeth due to aesthetic reasons. They are durable in function and strong in thin sections, therefore require minimal tooth preparation. They also have similar wear properties to enamel, so they are not likely to cause excessive wear to the opposing tooth. They have good dimensional accuracy when cast which minimises chair-side/appointment time and can be relatively easy to polish if any changes are required.
Full ceramic crowns Dental ceramics or porcelains are used for crowns manufactured primarily for their aesthetic properties compared to all metal restorations. These materials are generally quite brittle and prone to fracture. Many classifications have been used to categorise dental ceramics, with the simplest, based on the material from which they are made, i.e. silica, alumina or zirconia.
Silica Silica-based ceramics are highly aesthetic due to their high glass content and excellent optical properties due to the addition of filler particles which enhance opalescence, fluorescence which can mimic the colour of natural enamel and dentine. These ceramics, however, suffer from poor mechanical strength, and therefore often used for veneering stronger substructures. Examples include
aluminosilicate glass, e.g.
feldspathic, synthetic porcelain, and
leucite reinforced ceramics. Mechanical properties can be improved by the addition of filler particles, e.g.
lithium disilicate, and are therefore termed glass ceramics. Glass-ceramics can be used alone to make all-ceramic restorations either as a single form (termed uni-layered) or can act as a substructures for subsequent veneering (or layering) with weaker feldspathic porcelain (restorations termed bi-layered).
Alumina Alumina (aluminium oxide) was introduced as a dental substructure (core) in 1989 when the material was
slip cast, sintered, and infiltrated with glass. More recently, glass-infiltrated alumina cores are produced by
electrophoretic deposition, a rapid nanofabrication process. During this process, particles of a slip are brought to the surface of a dental die by an electric current, thereby forming a precision-fitting core greenbody in seconds. Margins are then trimmed and the greenbody is sintered and infiltrated with glass. Glass-infiltrated alumina has significantly higher porcelain bond strength over CAD/CAM produced zirconia and alumina cores without glass. Alumina cores without glass are produced by milling pre-sintered blocks of the material utilizing a CAD/CAM dentistry technique. Cores without glass must be oversized to compensate for shrinkage that occurs when the core is fully sintered. Milled cores are then sintered and shrink to the correct size. All alumina cores are layered with tooth tissue-like feldspathic porcelain to make true-to-life color and shape. The zirconia core structure can be layered with tooth tissue-like feldspathic porcelain to create the final color and shape of the tooth. Because bond strength of layered porcelain fused to zirconia is not strong; chipping of the conventional veneering ceramic frequently occurs, crowns and bridges are nowadays increasingly made with monolithic zirconia crowns produced from a color and structure graded zirconia block, and coated with a thin layer of glaze stains. Esthetic prosthetic restorations, with natural reflection, color from within and color gradients influenced by the internal dentinal core anatomy can best be accomplished by veneered zirconia, rather than with crowns of monolithic zirconia. In the production of dental restorations specifically made for one patient, dental technicians with their problem-solving skills, dexterity and cognitive skills are until recently the only way to provide the required esthetics, individuality and artistry with porcelain. Fear for chipping of conventional mono glass component zirconia porcelains on the longer term and price pressure on manual application of porcelain, are possible drivers for the monolithic zirconia restorations. However, by the application of multi-glass component porcelain chipping is no longer an issue, especially with prosthetic mimetic restorations where the crown follows a model of the natural tooth in two layers: a histo-anatomic dentin layer mimicking the dentin shape of the dentition of the patient and an enamel layer. These restorations that mimic the structure of natural teeth by cognitive design of the dentin core present a new production paradigm to fabricate natural restorations of veneered zirconia using a high strength porcelain with CAD/CAM. These crowns are produced with a core of tooth-colored tetragonal zirconia, on which a high strength translucent porcelain layer has been applied and subsequently milled to size. In the subtle cooperation between the dentin-colored zirconia and the veneering porcelain, the zirconia shines through the translucent porcelain layer, all the more as the porcelain layer is thinner. This creates the natural color dynamics with color "from the inside" as found in natural elements, instead of color "on the outside", with monolithic zirconia. As a result, the natural tooth, in terms of esthetics and hardness, is approached closer than crowns made from solid monolithic zirconia. This implies that the histo-anatomic dentin core is the key to esthetic crowns. Zirconia is the hardest known ceramic in industry and the strongest material used in dentistry, it has to be fabricated using a
CAD/CAM process but not the conventional manual dental technology. Because of this monolithic zirconia does not wear itself as the normal vertical wear of 25-75 microns of natural enamel and porcelain, there are no clinical data on the fact whether as a consequence too high zirconia crowns will damage opposing dentition on the longer term. Although in two body wear testing of monolithic, veneered and glazed zirconia and their corresponding enamel antagonists showed similar wear, at least twice as much extensive, and branched enamel microcracks were observed in the samples opposing monolithic zirconia.
Monolithic zirconia Monolithic zirconia crowns tend to be opaque in appearance with a high value and they lack
translucency and
fluorescence. For the sake of appearance, many dentists will not use monolithic crowns on anterior (front) teeth. Monolithic zirconia crowns are produced from a color- and structure-graded zirconia block and coated with a thin layer of glaze stains which also provides some kind of fluorescence. The "graded" zirconia crown has a darker cervical area consisting of tetragonal zirconia, a main tooth color in the buccal area, and a translucent incisal edge consisting of cubic zirconia. The only thing a dental technician has to do is to use the proper height of the zirconia block so that the crown fits in all the different color zones. Although on the outside the color gradient mimics natural teeth, they are still far from the optical, physical, and esthetic properties of natural teeth. To a large extent, materials selection in dentistry determine the strength and appearance of a crown. Some monolithic zirconia materials produce the strongest crowns in dentistry (the registered strength for some zirconia crown materials is near 1200
MPa), Other crown material properties to be considered are thermal conductivity and radiolucency. Stability/looseness of fit on the prepared tooth and cement gap at the margin are sometimes related to materials selection, though these crown properties are also commonly related to system and fabricating procedures.
Lithium-disilicate Another monolithic material,
lithium disilicate, produces extremely translucent leucite-reinforced crowns that often appear to be too gray in the mouth. To overcome this, the light shade polyvalent colorants take on a distinctly unnatural, bright white appearance. However, research has shown that the shade of the supporting tooth or abutment significantly influences the final appearance of lithium disilicate crowns. Discolored foundations can adversely affect the esthetics of the restoration. Utilizing opaque ceramic cores or liners has been suggested to mitigate this issue, improving the color match and overall appearance.
Metal-ceramic crowns (P-F-M Crown) These are a hybrid of metal and ceramic crowns. The metal part is normally made of a base metal alloy (termed bonding alloy). The properties of the metal alloy chosen should match and complement that of the ceramic to be bonded otherwise problems like delamination or fracturing of the ceramic can occur. To obtain an aesthetic finish which is able to be functional with normal mastication activity, a minimal thickness of ceramic and metallic material is required, which should be planned for during tooth preparation stage. Ceramic bonds to the metal framework by three methods: • Compression fit (via ceramic shrinkage on firing) • Micro-mechanical retention (via surface irregularities) • Chemical union (via oxide formation) == Tissue control and gingival retraction ==