The initial manufacturing of Krupp armour was very similar to
Harveyized armour; however, while the Harvey process generally used nickel-steel, the Krupp process added as much as 1%
chromium to the
alloy for additional
hardness. Even though use of chromium in steels predated the use of nickel, the necessary amount of chromium complicated steel case-hardening due to its tendency to crack during heat treating (hence water tempering had to be replaced with slower oil-tempering). Also, while Harveyized armour was
carburized by heating the steel and placing charcoal on its surface for long periods (often several weeks), Krupp armour went a step further. Instead of inefficiently introducing carbon at the surface with coal, Krupp armour achieved greater depth of carbon
cementation by applying carbon-bearing gases (
coal gas or
acetylene) to the heated steel. Once the carburization process was complete, the metal was then transformed into
face hardened steel by rapidly heating the cemented face, allowing the high heat to penetrate 30% to 40% of the steel's depth, then quickly
quenching first the
superheated side then both sides of the steel with powerful jets of either water or
oil. Krupp armour was swiftly adopted by the world's major navies; ballistic tests showed that 10.2 inches (25.9 cm) of Krupp armour offered the same protection as 12 inches (30.4 cm) of Harvey armour. ==Krupp cemented armour==