The primary mirror, usually called the dish, is composed of 84 panels which are hexagonal when projected onto the aperture plane (the RRI dish had 81 panels). Each panel is approximately 1.15 meters across. The panel that would have tiled the center of the dish is absent, providing the hole required for Cassegrain and Nasmyth foci. Panels near the edge of the dish are irregularly shaped, and in some cases larger than the nominal size, in order to tile the circular aperture without needing any very small panels. The mirror is 92% homologous, maintaining a nearly parabolic shape with only the focal point changing when the mirror deforms due to gravity as the telescope elevation changes. Deviations from homology are less than 17 microns RMS over the telescope's entire elevation range. These focus changes are compensated for by moving the secondary mirror laterally and along the optical axis. A unique feature of the Leighton telescopes is that the primary is fabricated as a single 10.4 m diameter precision surface, rather than individually machined panels. The dish panels are made of a lightweight (15 kg/m3) aluminum honeycomb material with vertical channels. To produce the reflector's parabolic shape, the panels were assembled atop the same steel tube
space frame that will support the panels on the deployed telescope. The space frame was mounted on an air bearing surrounding a central mast. An arm extended from the central mast, which had a parabolic track on the bottom side. The parabolic track was shaped by a laser
metrology system that made use of the fact that a parabola is the locus of points equidistant from the focal point and a directrix line. The directrix in this case was the upper side of the arm. After the parabolic track was created, a cutting tool moved along the track, and cut the honeycomb panels as the dish rotated on the air bearing. After the honeycomb panels were cut to the proper parabolic shape, an aluminum skin was applied to each panel, to provide the dish's reflecting surface. , on its journey from OVRO to the CARMA site in June, 2015 The space frame is fabricated from steel tubes less than 1.5 m long that have holes on each end for inserting
dowel pins. The spacing between the holes is achieved with an accuracy of 10 microns. A single person can assemble the space frame on the air bearing in a few days. This concept was developed as part of a study of how a large telescope could be assembled by astronauts in space. The precision dowel pin joint also made it possible to perform accurate finite element analysis (FEA) using the computers available in the 1970s. This allowed iteration of the design tube cross-sections to improve the homology performance. During the machining of the surface, the space frame was supported kinematically on three primary points. The dowel pin joint space frame was designed to allow the dish, including panels, to be disassembled after fabrication into large sections (typically three) and transported to the observatory site, without significantly degrading the optical quality of the dish. The primary is placed on the tipping platform supported at the same three primary support points without introducing any new stresses. Six more points are fastened to the tipping platform to transfer the stiffness of the tipping platform to the space frame. Shims are used at the additional six attachment points to ensure that they do not stress the space frame while looking zenith. This is a critical part of the success of assembling the primary reflector onto the tipping platform and has been exploited when moving the telescopes to CARMA high mountain site and back to the valley. All of the dishes, except for the one on the RRI telescope, were fabricated in the Synchrotron Building near the south-east corner of the Caltech campus; the building which was built to accommodate the equipment needed to polish the
Hale Telescope 200 inch mirror nearly a half century earlier. The dish and mount for the RRI telescope were fabricated at
National Aerospace Laboratories, with final assembly done in the RRI library. ==Deployment==