Hydrotreated
kerosene is a typical feedstock for high purity
linear paraffins (n-paraffins), which are subsequently dehydrogenated to linear
olefins: :CnH2n+2 → CnH2n + H2 Alternatively, ethylene can be oligomerized (partially polymerized) to produce linear alkenes. The resulting linear mono-olefins react with
benzene in the presence of a catalyst to produce the LABs.
Hydrogen fluoride (HF) and
aluminium chloride (AlCl3) are the two major catalysts for the alkylation of benzene with linear mono-olefins. The HF-based process is commercially dominant; however, the risk of releasing HF (a poisonous substance) into the environment became a concern particularly after the
Clean Air Act Amendment. In 1995, a solid catalyst system (the DETAL process) became available. The process eliminates catalyst neutralization and HF disposal. Consequently, most LAB plants built since then have utilized this process.
Production details Given the large scale applications of LAB-derived detergents, a variety routes have been developed to produce linear alkylbenzenes: The ExxonMobil Chemical technology includes a recovery process and can produce LAB grade n-paraffins from most medium to low sulfur kerosene without the use of a hydrotreater stage upstream. A desulfurization process is needed to reduce the sulfur content of some n-paraffins.
Farabi Petrochemicals,
Nirma are one of the manufacturers commercially produce LAB in large scale. ==Applications==