The creation of metal alloys account for 85% of the available chromium's usage. The remainder of chromium is used in the
chemical,
refractory, and
foundry industries.
Metallurgy The strengthening effect of forming stable metal carbides at grain boundaries, and the strong increase in corrosion resistance made chromium an important alloying material for steel.
High-speed tool steels contain 3–5% chromium.
Stainless steel, the primary corrosion-resistant metal alloy, is formed when chromium is introduced to
iron in concentrations above 11%. For stainless steel's formation, ferrochromium is added to the molten iron. Also, nickel-based alloys have increased strength due to the formation of discrete, stable, metal, carbide particles at the grain boundaries. For example,
Inconel 718 contains 18.6% chromium. Because of the excellent high-temperature properties of these nickel
superalloys, they are used in
jet engines and
gas turbines in lieu of common structural materials.
ASTM B163 relies on chromium for condenser and heat-exchanger tubes, while
castings with high strength at elevated temperatures that contain chromium are standardised with ASTM A567.
AISI type 332 is used where high temperature would normally cause
carburization,
oxidation or
corrosion.
Incoloy 800 "is capable of remaining stable and maintaining its
austenitic structure even after long time exposures to high temperatures".
Nichrome is used as resistance wire for heating elements in things like
toasters and space heaters. These uses make chromium a
strategic material. Consequently, during World War II, U.S. road engineers were instructed to avoid chromium in yellow road paint, as it "may become a critical material during the emergency". The United States likewise considered chromium "essential for the German war industry" and made intense diplomatic efforts to keep it out of the hands of
Nazi Germany. The high hardness and corrosion resistance of unalloyed chromium makes it a reliable metal for surface coating; it is still the most popular metal for sheet coating, with its above-average durability, compared to other coating metals. A layer of chromium is deposited on pretreated metallic surfaces by
electroplating techniques. There are two deposition methods: thin, and thick. Thin deposition involves a layer of chromium below 1 μm thickness deposited by
chrome plating, and is used for decorative surfaces. Thicker chromium layers are deposited if wear-resistant surfaces are needed. Both methods use acidic chromate or
dichromate solutions. To prevent the energy-consuming change in oxidation state, the use of chromium(III) sulfate is under development; for most applications of chromium, the previously established process is used. Because of environmental and health regulations on chromates, alternative coating methods are under development. Chromic acid
anodizing (or Type I anodizing) of aluminium is another electrochemical process that does not lead to the deposition of chromium, but uses
chromic acid as an electrolyte in the solution. During anodization, an oxide layer is formed on the aluminium. The use of chromic acid, instead of the normally used sulfuric acid, leads to a slight difference of these oxide layers. The high toxicity of Cr(VI) compounds, used in the established chromium electroplating process, and the strengthening of safety and environmental regulations demand a search for substitutes for chromium, or at least a change to less toxic chromium(III) compounds. Chromium oxides are also used as a green pigment in the field of glassmaking and also as a glaze for ceramics. Green chromium oxide is extremely
lightfast and as such is used in cladding coatings. It is also the main ingredient in
infrared reflecting paints, used by the armed forces to paint vehicles and to give them the same infrared reflectance as green leaves.
Other uses Chromium(III) ions present in
corundum crystals (aluminium oxide) cause them to be colored red; when corundum appears as such, it is known as a
ruby. If the corundum is lacking in chromium(III) ions, it is known as a
sapphire. A red-colored artificial ruby may also be achieved by doping chromium(III) into artificial corundum crystals, thus making chromium a requirement for making synthetic rubies. Such a synthetic ruby crystal was the basis for the first
laser, produced in 1960, which relied on
stimulated emission of light from the chromium atoms in such a crystal. Ruby has a laser transition at 694.3 nanometers, in a deep red color. Chromium(VI) salts are used for the preservation of wood. For example,
chromated copper arsenate (CCA) is used in
timber treatment to protect wood from decay fungi, wood-attacking insects, including
termites, and marine borers. The formulations contain chromium based on the oxide CrO3 between 35.3% and 65.5%. In the United States, 65,300 metric tons of CCA solution were used in 1996. Chromium tanned leather can contain 4–5% of chromium, which is tightly bound to the proteins. and "chrome-less" or "chrome-free" tanning are practiced to better manage chromium usage. The high heat resistivity and high melting point makes
chromite and chromium(III) oxide a material for high temperature refractory applications, like
blast furnaces, cement
kilns, molds for the firing of
bricks and as foundry sands for the
casting of metals. In these applications, the refractory materials are made from mixtures of chromite and magnesite. The use is declining because of the environmental regulations due to the possibility of the formation of chromium(VI). Several chromium compounds are used as
catalysts for processing hydrocarbons. For example, the
Phillips catalyst, prepared from chromium oxides, is used for the production of about half the world's
polyethylene. Fe-Cr mixed oxides are employed as high-temperature catalysts for the
water gas shift reaction.
Copper chromite is a useful
hydrogenation catalyst.
Uses of compounds •
Chromium(IV) oxide (CrO2) is a
magnetic compound. Its ideal shape
anisotropy, which imparts high
coercivity and remnant magnetization, made it a compound superior to γ-Fe2O3. Chromium(IV) oxide is used to manufacture
magnetic tape used in high-performance audio tape and standard
audio cassettes. •
Chromium(III) oxide (Cr2O3) is a metal polish known as green rouge. •
Chromic acid is a powerful oxidizing agent and is a useful compound for cleaning laboratory glassware of any trace of organic compounds. It is prepared by dissolving
potassium dichromate in concentrated sulfuric acid, which is then used to wash the apparatus.
Sodium dichromate is sometimes used because of its higher solubility (50 g/L versus 200 g/L respectively). The use of dichromate cleaning solutions is now phased out due to the high toxicity and environmental concerns. Modern cleaning solutions are highly effective and chromium free. •
Potassium dichromate is a chemical
reagent, used as a titrating agent. •
Chromates are added to drilling muds to prevent corrosion of steel under wet conditions. •
Chrome alum is
Chromium(III) potassium sulfate and is used as a
mordant (i.e., a fixing agent) for dyes in fabric and in
tanning. •
Zinc chromate is used as an anticorrosive agent for
aluminium, especially in the aerospace industry. == Biological role ==