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McDonnell Douglas KC-10 Extender

The McDonnell Douglas KC-10 Extender is an American tanker and cargo aircraft that was operated by the United States Air Force (USAF) from 1981 to 2024. A military version of the three-engine DC-10 airliner, the KC-10 was developed from the Advanced Tanker Cargo Aircraft Program. It incorporates military-specific equipment for its primary roles of aerial refueling and transport. It was developed to supplement the KC-135 Stratotanker following experiences in Southeast Asia and the Middle East.

Design and development
Advanced Tanker Cargo Aircraft Program During the Vietnam War, doubts began to form regarding the Boeing KC-135 Stratotanker fleet's ability to meet the needs of the United States' global commitments. The aerial refueling fleet was deployed to Southeast Asia to support tactical aircraft and strategic bombers, while maintaining the U.S.-based support of the nuclear-bomber fleet. Consequently, the Air Force sought an aerial tanker with greater capabilities than the KC-135. In 1972, two DC-10s were flown in trials at Edwards Air Force Base, simulating air refuelings to check for possible wake issues. Boeing performed similar tests with a 747. During the 1973 Yom Kippur War, the Air Force commenced Operation Nickel Grass to supply Israel with weapons and supplies. The operation demonstrated the necessity for adequate air-refueling capabilities; denied landing rights in Europe, C-5 Galaxy transports were forced to carry a fraction of their maximum payload on direct flights from the continental United States to Israel. To address this shortfall in mobility, in 1975, under the Advanced Tanker Cargo Aircraft Program, three aircraft were evaluated—the Boeing 747, Lockheed C-5 and McDonnell Douglas DC-10. In December 1977, the DC-10 was chosen, primarily for its ability to operate from shorter runways. The KC-10 is largely based on the design of the civilian DC-10-30CF, a convertible cargo/passenger transport variant with an extended range compared to the baseline DC-10-10. For the KC-10, unnecessary features including most windows and lower cargo doors were removed, an improved cargo-handling system was added and the avionics were tailored to the military's needs. The KC-10 retained an 88% commonality with its civilian counterparts, giving it greater access to the worldwide commercial support system. The most notable changes were the addition of the McDonnell Douglas Advanced Aerial Refueling Boom and additional fuel tanks located in the baggage compartments below the main deck. The extra tanks increase the KC-10's fuel capacity to , nearly double the KC-135's capacity. The KC-10 boom operator cockpit is seated in the rear of the aircraft with a wide window for monitoring refueling rather than prone as in the KC-135. The operator controls refueling operations through a digital fly-by wire system. The refueling boom can deliver fuel to a receiver at the maximum rate of per minute, while the centerline drogue system has a maximum fuel offload rate of per minute. (Koninklijke Luchtmacht) was identified. In 1991, four categories of transport requirements were established. Category A required a large cargo aircraft with a range of at least 4,500 km and the capability to refuel F-16s. In 1992, two DC-10-30CFs were acquired from Martinair in a buy/leaseback contract. When one of the two aircraft was lost in the Martinair Flight 495 crash, a third aircraft was bought from Martinair. In 2010, the USAF awarded a contract to Boeing to upgrade the fleet of 59 aircraft with new Communication, navigation and surveillance and air traffic management (CNS/ATM) system. This was to allow the aircraft to fly in civil airspace as new ICAO and FAA standards took effect in 2015. ==Operational history==
Operational history
United States In March 1981, the first KC-10 was delivered to the Air Force's Strategic Air Command (SAC) at Barksdale AFB. In 1982 a newly renamed 22d Air Refueling Wing, formerly the 22d Bombardment Wing, was re-equipped with KC-10A Extenders and became the second Air Force unit to operate the new tankers. The 60th and final KC-10 was delivered on 29 November 1988. The KC-10s served with SAC until 1992, when they were reassigned to the newly established Air Mobility Command. The USAF's KC-10s were stationed primarily at Travis AFB, California, and McGuire AFB, now part of Joint Base McGuire-Dix-Lakehurst, in New Jersey. and two F/A-18Cs prepare to refuel from a KC-10 in 2005 over the Persian Gulf. In 1986, when faced with refusals of basing and overflight rights from continental European countries during Operation El Dorado Canyon, the U.S. was forced to use the UK-based F-111s in the air-strikes against Libya. The KC-10s and KC-135s allowed 29 F-111s, along with other Air Force and Navy aircraft, to reach their targets. In 1991, the KC-10 played a key role during Operations Desert Shield and Desert Storm. KC-10s facilitated the deployment of tactical, strategic, and transport aircraft to Saudi Arabia. In the early stages of Operation Desert Shield, aerial refueling was key to the rapid airlift of materiel and forces. In addition to refueling airlift aircraft, the KC-10, along with the smaller KC-135, moved thousands of tons of cargo and thousands of troops in support of the massive buildup. The KC-10 and the KC-135 conducted about 51,700 separate refueling operations and delivered 125 million gallons (475 million liters) of fuel without missing a single scheduled rendezvous. The Air Force considered retiring its fleet of KC-10 tankers in response to sequestration budget cuts as part of the service's FY 2015 budget. A "vertical chop" to divest all KC-10s was suggested because there are fewer KC-10s than KC-135s, having three different tanker models in service after the introduction of the KC-46 would be costly, and a "horizontal cut" across the refueling fleets would achieve small efficiencies. Some believed retiring the KC-10 would not benefit the Air Force, given that it is equipped with both boom and hose-and-drogue refueling systems and the fleet's relatively young age. At first, officials claimed that the initial focus on retiring the KC-10 in September 2013 was a "trial balloon" to call attention to Air Force operating cost issues. In early 2013, the KC-10 had a per hour flying cost of $21,170 and a mission capable rate of 87 percent. A FY 2015 budget plan did not include cuts to the KC-10. In July 2020, the first US KC-10 to be retired, tail number 86-0036, was transferred to the 309th Aerospace Maintenance and Regeneration Group (AMARG) for storage at Davis-Monthan Air Force Base, Arizona. In July 2021, the 2d ARS was the first KC-10 squadron to start conversion to the KC-46. In August 2021, the KC-10 took part in the largest non-combatant evacuation in support of Operation Allies refuge and contributing to the safe evacuation of more than 124,000 Afghan refugees. In January 2023, the USAF announced that all KC-10s were to be retired by 30 September 2024. The KC-10 flew its last combat sortie for the USAF on 5 October 2023. On 26 September 2024, the KC-10 flew its final sortie on tail number 79-1948 bound for the 309th Aerospace Maintenance and Regeneration Group (AMARG) at Davis-Monthan Air Force Base, Arizona. Netherlands The two Dutch KDC-10s were used for both refueling and transport. They were stationed on Eindhoven Airport as part of the 334th Transport Squadron. Of the 5,500 hours flown in the first three years of use, the aircraft were used in their tanker role for 50% of the time. Besides being used by the air force and NATO allies, the KDC-10s were used to support peacekeeping and humanitarian aid operations. Of the first three years, 32% of the flight hours were used for peacekeeping and humanitarian aid. The KDC-10s in Dutch service were replaced with the Airbus A330 MRTT. The first aircraft, registered T-264/'Prins Bernhard' and due for a major service, was withdrawn from use in November 2019, prior to being transferred to its new owner, Omega Aerial Refueling Services, an American defense contractor. The last KDC-10, registered T-235/'Jan Scheffer' remained in Dutch service until October 2021. The aircraft left The Netherlands bound for service with Omega in October 2021. They were converted from DC-10s and provide probe and drogue refueling capabilities from wing pods similar to the KC-10. In June and July 2011, Omega Air's KDC-10 supported three Royal Australian Air Force's F/A-18 Hornets, en route to Red Flag – Alaska. In 2019, Omega agreed to purchase the Netherlands' two KDC-10s. One was received in November 2019, and the second delivered in October 2021. ==Variants==
Variants
KC-10A: Initial military tanker version based on the DC-10-30CF. • KDC-10: Conversion of DC-10-30CF aircraft to tanker/transport configuration. While a FMS program run through McDonnell Douglas, conversion of two aircraft was carried out by KLM. Omega Aerial Refueling Services now operates both former RNLAF KDC-10-30 aircraft and 1 KDC-10-40. • KC-10B: After McDonnell Douglas did the KDC-10 conversion for the Royal Netherlands Air Force in 1992, they proposed a tanker/transport version of the MD-11CF which had the in-house designation KMD-11. MDC offered either conversion of second hand aircraft (KMD-11) or new build aircraft (KC-10B), the proposed KMD-11 offered 35,000 lb more cargo capacity and 8,400 lb more transferable fuel than the KC-10A. It was offered to the RNLAF and Royal Saudi Air Force (RSAF) in the 1990s and the Royal Australian Air Force (RAAF) in the early 2000s. ==Operators==
Operators
|alt=Large gray jet aircraft with three engines (two under the wings and one under the vertical stabilizer). The aircraft had just lifted off from runway, with landing gear fully extended. • Omega Aerial Refueling Services Former ; • United States Air Force – Final KC-10 retired on 26 September 2024. A DC-10 transport, registered T-255 served for three years before being withdrawn from service in April 2014 due to Dutch defence cuts. • 334 SquadronEindhoven Airport ==Incidents==
Incidents
On 17 September 1987, KC-10A serial number 82-0190 was undergoing maintenance on the ground at Barksdale AFB, Louisiana, and suffered an explosion and subsequent fire. The KC-10 was significantly damaged and written off. One member of the ground crew died in the fire. ==Aircraft on display==
Aircraft on display
• 79-0433 – on static display at the Air Mobility Command Museum at Dover Air Force Base, Delaware. It was the first KC-10 to be produced, and was used for testing and development before entering service in 1981. • 84-0185 – on static display at the March Field Air Museum at March Air Reserve Base, Riverside, California. • 84-0191 – on static display at the Air Park of the National Museum of the United States Air Force in Dayton, Ohio. ==Specifications (KC-10A)==
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