Natural structural materials comprising hard and soft phases arranged in elegant hierarchical multiscale architectures, usually exhibit a combination of superior
mechanical properties. For instance, many natural mechanical materials (
Bone,
Nacre,
Teeth,
Silk, and
Bamboo) are lightweight, strong, flexible, tough, fracture-resistant, and self-repair. The general underlying mechanism behind such advanced materials is that the highly oriented stiff components give the materials great
mechanical strength and
stiffness, while the soft matrix "glues" the stiff components and transfer the stress to them. Moreover, the controlled
plastic deformation of the soft matrix during
fracture provides an additional toughening mechanism. Such a common strategy was perfected by nature itself over millions of years of evolution, giving us the inspiration for building the next generation of structural materials. There are several techniques used to mimic these tissues. Some of the current techniques are described here.
Large scale model materials The large scale model of materials is based on the fact that crack deflection is an important
toughening mechanism of nacre. This deflection happens because of the weak interfaces between the
aragonite tiles. Systems on the
macroscopic scales are used to imitate these week interfaces with layered composite ceramic tablets that are held together by weak interface "glue". Hence, these large scale models can overcome the brittleness of ceramics. Since other mechanisms like tablet locking and damage spreading also play a role in the toughness of nacre, other models assemblies inspired by the waviness of microstructure of nacre have also been devised on the large scale. metal/ceramic, and polymer/ceramic hybrid biomimetic materials with fine lamellar or brick-and-mortar architectures. The "brick" layer is extremely strong but brittle and the soft "mortar" layer between the bricks generates limited deformation, thereby allowing for the relief of locally high stresses while also providing
ductility without too much loss in strength.
Additive manufacturing Additive manufacturing encompasses a family of technologies that draw on computer designs to build structures layer by layer. Recently, a lot of bioinspired materials with elegant hierarchical motifs have been built with features ranging in size from tens of micrometers to one submicrometer. Therefore, the
crack of materials only can happen and propagate on the microscopic scale, which wouldn't lead to the
fracture of the whole structure. However, the time-consuming of manufacturing the hierarchical mechanical materials, especially on the nano- and micro-scale limited the further application of this technique in large-scale manufacturing.
Layer-by-layer deposition Layer-by-layer deposition is a technique that as suggested by its name consists of a layer-by-layer assembly to make multilayered composites like nacre. Some examples of efforts in this direction include alternating layers of hard and soft components of TiN/Pt with an
ion beam system. The
composites made by this sequential deposition technique do not have a segmented layered microstructure. Thus, sequential adsorption has been proposed to overcome this limitation and consists of repeatedly adsorbing
electrolytes and rinsing the tablets, which results in multilayers.
Thin film deposition: microfabricated structures Thin film deposition focuses on reproducing the cross-lamellar microstructure of conch instead of mimicking the layered structure of nacre using
micro-electro mechanical systems (MEMS). Among mollusk shells, the
conch shell has the highest degree of structural organization. The mineral
aragonite and organic matrix are replaced by
polysilicon and
photoresist. The MEMS technology repeatedly deposits a thin silicon film. The interfaces are
etched by reactive ion etching and then filled with
photoresist. There are three films deposited consecutively. Although the MEMS technology is expensive and more time-consuming, there is a high degree of control over the morphology and large numbers of specimens can be made.
Self-assembly The method of self-assembly tries to reproduce not only the properties, but also the processing of
bioceramics. In this process, raw materials readily available in nature are used to achieve stringent control of nucleation and growth. This
nucleation occurs on a synthetic surface with some success. The technique occurs at low temperature and in an aqueous environment. Self-assembling films form templates that effect the nucleation of ceramic phases. The downside with this technique is its inability to form a segmented layered microstructure. Segmentation is an important property of nacre used for crack deflection of the ceramic phase without fracturing it. As a consequence, this technique does not mimic microstructural characteristics of nacre beyond the layered organic/inorganic layered structure and requires further investigation. ==The future==