The world production of sodium sulfate, almost exclusively in the form of the decahydrate, amounts to approximately 5.5 to 6 million tonnes annually (Mt/a). In 1985, production was 4.5 Mt/a, half from natural sources, and half from chemical production. After 2000, at a stable level until 2006, natural production had increased to 4 Mt/a, and chemical production decreased to 1.5 to 2 Mt/a, with a total of 5.5 to 6 Mt/a. For all applications, naturally produced and chemically produced sodium sulfate are practically interchangeable.
Natural sources Two thirds of the world's production of the decahydrate (Glauber's salt) is from the natural mineral form
mirabilite, for example as found in lake beds in southern
Saskatchewan. In 1990,
Mexico and
Spain were the world's main producers of natural sodium sulfate (each around 500,000
tonnes), with
Russia,
United States, and
Canada around 350,000 tonnes each. The resulting sodium sulfate from these processes is known as
salt cake. :Mannheim: :Hargreaves: The second major production of sodium sulfate are the processes where surplus
sodium hydroxide is
neutralised by sulfuric acid to obtain
sulfate () by using
copper sulfate (CuSO4) (as historically applied on a large scale in the production of
rayon by using
copper(II) hydroxide). This method is also a regularly applied and convenient laboratory preparation. : ΔH = -112.5 kJ (highly exothermic) In the laboratory it can also be synthesized from the reaction between
sodium bicarbonate and
magnesium sulfate, by precipitating
magnesium carbonate. : However, as commercial sources are readily available, laboratory synthesis is not practised often. Formerly, sodium sulfate was also a by-product of the manufacture of
sodium dichromate, where sulfuric acid is added to sodium chromate solution forming sodium dichromate, or subsequently chromic acid. Alternatively, sodium sulfate is or was formed in the production of
lithium carbonate,
chelating agents,
resorcinol,
ascorbic acid,
silica pigments,
nitric acid, and
phenol. Bulk sodium sulfate is usually purified via the decahydrate form, since the anhydrous form tends to attract
iron compounds and
organic compounds. The anhydrous form is easily produced from the hydrated form by gentle warming. Major sodium sulfate by-product producers of 50–80 Mt/a in 2006 include Elementis Chromium (chromium industry, Castle Hayne, NC, US), Lenzing AG (200 Mt/a, rayon industry, Lenzing, Austria), Addiseo (formerly Rhodia, methionine industry, Les Roches-Roussillon, France), Elementis (chromium industry, Stockton-on-Tees, UK), Shikoku Chemicals (Tokushima, Japan) and Visko-R (rayon industry, Russia). ==Applications==