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Nanocellulose

Nanocellulose is a term referring to a family of cellulosic materials that have at least one of their dimensions in the nanoscale. Examples of nanocellulosic materials are microfibrilated cellulose, cellulose nanofibers or cellulose nanocrystals. Nanocellulose may be obtained from natural cellulose fibers through a variety of production processes. This family of materials possesses interesting properties suitable for a wide range of potential applications.

Terminology
Microfibrilated cellulose Micro cellulose (MFC) is a type of nanocellulose that is more heterogeneous than cellulose nanofibers or nanocrystals as it contains a mixture of nano- and micro-scale particles. The term is sometimes misused to refer to cellulose nanofibers instead. Cellulose nanocrystals Cellulose nanocrystals (CNCs), or nanocrystalline cellulose (NCC), are highly crystalline, rod-like nanoparticles. They are usually covered by negatively charged groups that render them colloidally stable in water. They are typically shorter than CNFs, with a typical length of 100 to 1000 nanometers. Bacterial nanocellulose Some cellulose producing bacteria have also been used to produce nanocellulosic materials that are then referred to as bacterial nanocellulose. The most common examples being Medusomyces gisevii (the bacteria involved in the making of Kombucha) and Komagataeibacter xylinus (involve in the fabrication of Nata de coco), see bacterial cellulose for more details. This naming distinction might arise from the very peculiar morphology of these materials compared to the more traditional ones made of wood or cotton cellulose. In practice, bacterial nanocellulosic materials are often larger than their wood or cotton counterparts. ==History ==
History
The discovery of nanocellulosic materials can be traced back to late 1940s studies on the hydrolysis of cellulose fibers. This led to the obtention of colloidally stable and highly crystalline nanorods particles. These particles were first referred to as micelles, before being given multiple names including cellulose nanocrystals (CNCs), nanocrystalline cellulose (NCC), or cellulose (nano)whiskers, though this last term is less used today. This material was later referred to as microcrystalline cellulose (MCC) and commercialised under the name Avicel by FMC Corporation. Microfibrillated cellulose (MFC) was discovered later, in the 1980s, by Turbak, Snyder and Sandberg at the ITT Rayonier labs in Shelton, Washington. The first MFC pilot production plant of MFC was established in 2010 by Innventia AB (Sweden). ==Manufacture==
Manufacture
Cellulose sources Nanocellulose materials can be prepared from any natural cellulose source including wood, cotton, agricultural or household wastes, algae, bacteria or tunicate. Wood, in the form of wood pulp is currently the most commonly used starting material for the industrial production of nanocellulosic materials. Nanocellulose fibrils Nanocellulose fibrils (MFC and CNFs) may be isolated from the cellulose fibers using mechanical methods that expose the fibers to high shear forces, delaminating them into nano-fibers. For this purpose, high-pressure homogenizers, grinders or microfluidizers can be used. This process consumes very large amounts of energy and values over 30 MWh/tonne are not uncommon. To address this problem, sometimes enzymatic/mechanical pre-treatments and introduction of charged groups for example through carboxymethylation or TEMPO-mediated oxidation are used. These pre-treatments can decrease energy consumption below 1 MWh/tonne. "Nitro-oxidation" has been developed to prepare carboxycellulose nanofibers directly from raw plant biomass. Owing to fewer processing steps to extract nanocellulose, the nitro-oxidation method has been found to be a cost-effective, less-chemically oriented and efficient method to extract carboxycellulose nanofibers. Functionalized nanofibers obtained using nitro-oxidation have been found to be an excellent substrate to remove heavy metal ion impurities such as lead, cadmium, and uranium. A chemo-mechanical process for production of nanocellulose from cotton linters has been demonstrated with a capacity of 10 kg per day. Cellulose nanocrystals Cellulose nanocrystals (CNC) are rod like particles formed by the acid hydrolysis of native cellulose fibers, most commonly using sulfuric or hydrochloric acid. Disordered sections of native cellulose are hydrolysed and after careful timing, the remaining crystalline sections can be retrieved from the acid solution by centrifugation and dialysis against water. Their final dimensions depend on the cellulose source, its history, the hydrolysis conditions and the purification procedures. CNCs are commercialised by various companies that use different sources and processes, leading to a range of available products. Other cellulose based nanoparticles Spherical shaped carboxycellulose nanoparticles prepared by nitric acid-phosphoric acid treatment are stable in dispersion in its non-ionic form. ==Structure and properties==
Structure and properties
Dimensions and crystallinity The ultrastructure of nanocellulose derived from various sources has been extensively studied. Techniques such as transmission electron microscopy (TEM), scanning electron microscopy (SEM), atomic force microscopy (AFM), wide angle X-ray scattering (WAXS), small incidence angle X-ray diffraction and solid state 13C cross-polarization magic angle spinning (CP/MAS), nuclear magnetic resonance (NMR) and spectroscopy have been used to characterize typically dried nanocellulose morphology. A combination of microscopic techniques with image analysis can provide information on fibril widths, it is more difficult to determine fibril lengths, because of entanglements and difficulties in identifying both ends of individual nanofibrils. Also, nanocellulose suspensions may not be homogeneous and can consist of various structural components, including cellulose nanofibrils and nanofibril bundles. In a study of enzymatically pre-treated nanocellulose fibrils in a suspension the size and size-distribution were established using cryo-TEM. The fibrils were found to be rather mono-dispersed mostly with a diameter of ca. 5 nm although occasionally thicker fibril bundles were present. Aggregate widths can be determined by CP/MAS NMR developed by Innventia AB, Sweden, which also has been demonstrated to work for nanocellulose (enzymatic pre-treatment). An average width of 17 nm has been measured with the NMR-method, which corresponds well with SEM and TEM. Using TEM, values of 15 nm have been reported for nanocellulose from carboxymethylated pulp. However, thinner fibrils can also be detected. Wågberg et al. reported fibril widths of 5–15 nm for a nanocellulose with a charge density of about 0.5 meq./g. Some authors have reported significant porosity in nanocellulose films, Liquid crystals, colloidal glasses, and hydrogels Owed to their anisotropic shape and surface charge, nanocelluloses (mostly rigid CNCs) have a high excluded volume and self-assemble into cholesteric liquid crystals beyond a critical volume fraction. Nanocellulose liquid crystals are left-handed due to the right-handed twist on particle level. Nanocellulose phase behavior is susceptible to ionic charge screening. An increase in ionic strength induces the arrest of nanocellulose dispersions into attractive glasses. At further increasing ionic strength, nanocelluloses aggregate into hydrogels. The interactions within nanocelluloses are weak and reversible, wherefore nanocellulose suspensions and hydrogels are self-healing and may be applied as injectable materials or 3D printing inks. Bulk foams and aerogels Nanocellulose can also be used to make aerogels/foams, either homogeneously or in composite formulations. Nanocellulose-based foams are being studied for packaging applications in order to replace polystyrene-based foams. Svagan et al. showed that nanocellulose has the ability to reinforce starch foams by using a freeze-drying technique. demonstrated that these networks can be further impregnated with metalhydroxide/oxide precursors, which can readily be transformed into grafted magnetic nanoparticles along the cellulose nanofibers. The magnetic cellulose foam may allow for a number of novel applications of nanocellulose and the first remotely actuated magnetic super sponges absorbing 1 gram of water within a 60 mg cellulose aerogel foam were reported. Notably, these highly porous foams (>98% air) can be compressed into strong magnetic nanopapers, which may find use as functional membranes in various applications. Pickering emulsions and foams Nanocelluloses can stabilize emulsions and foams by a Pickering mechanism, i.e. they adsorb at the oil-water or air-water interface and prevent their energetic unfavorable contact. Nanocelluloses form oil-in-water emulsions with a droplet size in the range of 4-10 μm that are stable for months and can resist high temperatures and changes in pH. Nanocelluloses decrease the oil-water interface tension and their surface charge induces electrostatic repulsion within emulsion droplets. Upon salt-induced charge screening the droplets aggregate but do not undergo coalescence, indicating strong steric stabilization. The emulsion droplets even remain stable in the human stomach and resist gastric lipolysis, thereby delaying lipid absorption and satiation. In contrast to emulsions, native nanocelluloses are generally not suitable for the Pickering stabilization of foams, which is attributed to their primarily hydrophilic surface properties that results in an unfavorable contact angle below 90° (they are preferably wetted by the aqueous phase). Using hydrophobic surface modifications or polymer grafting, the surface hydrophobicity and contact angle of nanocelluloses can be increased, allowing also the Pickering stabilization of foams. By further increasing the surface hydrophobicity, inverse water-in-oil emulsions can be obtained, which denotes a contact angle higher than 90°. It was further demonstrated that nanocelluloses can stabilize water-in-water emulsions in presence of two incompatible water-soluble polymers. Cellulose nanofiber plate A bottom up approach can be used to create a high-performance bulk material with low density, high strength and toughness, and great thermal dimensional stability: cellulose nanofiber plate (CNFP). Cellulose nanofiber hydrogel is created by biosynthesis. The hydrogels can then be treated with a polymer solution or by surface modification and then are hot-pressed at 80 °C. The result is bulk material with excellent machinability. "The ultrafine nanofiber network structure in CNFP results in more extensive hydrogen bonding, the high in-plane orientation, and "three way branching points" of the microfibril networks". or animal models. ==Potential applications==
Potential applications
into Bio Iridescent Sequin. The properties of nanocellulose (e.g. mechanical properties, film-forming properties, viscosity etc.) makes it an interesting material for many applications. into RGB glittery pigment particles. electronics on nanocellulose substrate Nanocellulose may be useful as a barrier in grease-proof type of papers and as a wet-end additive to enhance retention, dry and wet strength in commodity type of paper and board products. Grease-proofness by using a mineral oil simulant (heptane) has been demonstrated using heptane vapor rate testing. It has been shown that applying CNF as a coating material on the surface of paper and paperboard improves the barrier properties, especially air resistance Very high viscosity of MFC/CNF suspensions at low solids content limits the type of coating techniques that can be utilized to apply these suspensions onto paper/paperboard. Some of the coating methods utilized for MFC surface application onto paper/paperboard have been rod coating, foam coating and slot-die coating. Nanocellulose can be used to prepare flexible and optically transparent paper. Such paper is an attractive substrate for electronic devices because it is recyclable, compatible with biological objects, and easily biodegrades. Nanocellulose has been reported to improve the mechanical properties of thermosetting resins, starch-based matrixes, soy protein, rubber latex, poly(lactide). Hybrid cellulose nanofibrils-clay minerals composites present interesting mechanical, gas barrier and fire retardancy properties. The composite applications may be for use as coatings and films, paints, foams, packaging. Food Nanocellulose can be used as a low calorie replacement for carbohydrate additives used as thickeners, flavour carriers, and suspension stabilizers in a wide variety of food products. It is useful for producing fillings, crushes, chips, wafers, soups, gravies, puddings etc. The food applications arise from the rheological behaviour of the nanocellulose gel. Hygiene and absorbent products Applications in this field include: super water absorbent material (e.g. for incontinence pads material), nanocellulose used together with super absorbent polymers, nanocellulose in tissue, non-woven products or absorbent structures and as antimicrobial films. Emulsion and dispersion Nanocellulose has potential applications in the general area of emulsion and dispersion applications in other fields. Medical, cosmetic and pharmaceutical The use of nanocellulose in cosmetics and pharmaceuticals has been suggested: • Freeze-dried nanocellulose aerogels used in sanitary napkins, tampons, diapers or as wound dressing • The use of nanocellulose as a composite coating agent in cosmetics e.g. for hair, eyelashes, eyebrows or nails • A dry solid nanocellulose composition in the form of tablets for treating intestinal disorders • Nanocellulose films for screening of biological compounds and nucleic acids encoding a biological compound • Filter medium partly based on nanocellulose for leukocyte free blood transfusion • A buccodental formulation, comprising nanocellulose and a polyhydroxylated organic compound • Powdered nanocellulose has also been suggested as an excipient in pharmaceutical compositions • Nanocellulose in compositions of a photoreactive noxious substance purging agent • Elastic cryo-structured gels for potential biomedical and biotechnological application • Matrix for 3D cell culture Bio-based electronics and energy storage Nanocellulose can pave the way for a new type of "bio-based electronics" where interactive materials are mixed with nanocellulose to enable the creation of new interactive fibers, films, aerogels, hydrogels and papers. E.g. nanocellulose mixed with conducting polymers such as PEDOT:PSS show synergetic effects resulting in extraordinary mixed electronic and ionic conductivity, which is important for energy storage applications. Filaments spun from a mix of nanocellulose and carbon nanotubes show good conductivity and mechanical properties. Nanocellulose aerogels decorated with carbon nanotubes can be constructed into robust compressible 3D supercapacitor devices. and sensors. In April 2013 breakthroughs in nanocellulose production, by algae, were announced at an American Chemical Society conference, by speaker R. Malcolm Brown, Jr., Ph.D, who has pioneered research in the field for more than 40 years, spoke at the First International Symposium on Nanocellulose, part of the American Chemical Society meeting. Genes from the family of bacteria that produce vinegar, Kombucha tea and nata de coco have become stars in a project — which scientists said has reached an advanced stage - that would turn algae into solar-powered factories for producing the "wonder material" nanocellulose. with angle-dependent iridescent colours. It is thus possible to manufacture totally bio-based pigments and glitters, films including sequins having a metallic glare and a small footprint compared to fossil-based alternatives. Other potential applications • As a highly scattering material for ultra-white coatings • Activate the dissolution of cellulose in different solvents • Regenerated cellulose products, such as fibers films, cellulose derivatives • Tobacco filter additive • Organometallic modified nanocellulose in battery separators • Reinforcement of conductive materials • Loud-speaker membranes • High-flux membranes • Computer components • Capacitors • Radio lenses • Art Conservation == Related materials ==
Related materials
Nanochitin is similar in its nanostructure to cellulose nanocrystals but extracted from chitin. == See also ==
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