Planning • For a production well, the target is picked to optimize production from the well and manage reservoir drainage. • For an exploration or appraisal well, the target is chosen to confirm the existence of a viable hydrocarbon reservoir or to learn its extent. • For an injection well, the target is selected to locate the point of injection in a permeable zone that may support disposing of water or gas and/or pushing hydrocarbons into nearby production wells. The target (the endpoint of the well) will be matched with a surface location (the starting point of the well), and a
trajectory between the two will be designed. There are many considerations to take into account when designing the trajectory such as the clearance from any nearby wells (anti-collision) or future wellpaths. Before a well is drilled, a geologic target is identified by a
geologist or geophysicist to meet the objectives of the well. When the well path is identified, a team of geoscientists and engineers will develop a set of presumed characteristics of the subsurface path that will be drilled through to reach the target. These properties may include
lithology pore pressure, fracture gradient, wellbore stability,
porosity and
permeability. These assumptions are used by a well engineering team designing the casing and
completion programs for the well. Also considered in the detailed planning are selection of the drill bits,
bottom hole assembly, and the
drilling fluid. Step-by-step procedures are written to provide guidelines for executing the well in a safe and cost-efficient manner. With the interplay with many of the elements in a well's design, trajectories and designs often go through several iterations before the plan is finalized.
Drilling The well is created by
drilling a hole 12 cm to 1 meter (5 in to 40 in) in diameter into the earth with a drilling rig that rotates a
drill string with a bit attached. At depths during the process, sections of steel pipe (
casing), slightly smaller in diameter than the borehole at that point, are placed in the hole. Cement slurry will be pumped down the inside to rise in the annulus between the borehole and the outside of the casing. The casing provides structural integrity to that portion of the newly drilled wellbore, in addition to isolating potentially dangerous high pressure zones from lower-pressure ones, and from the surface. With these zones safely isolated and the formation protected by the casing, the well can be drilled deeper (into potentially higher-pressure or more-unstable formations) with a smaller bit, and then cased with a smaller size pipe. Modern wells generally have two to as many as five sets of subsequently smaller hole sizes, each cemented with casing.
To drill the well • The rotating drill bit, aided by the weight of the
drill string above it, cuts into the rock. There are different types of drill bits; some cause the rock to disintegrate by compressive failure, while others shear slices off the rock as the bit turns. •
Drilling fluid, a.k.a. "mud", is pumped down the inside of the drill pipe and exits at the drill bit. The principal components of drilling fluid are usually water and clay, but it also typically contains a complex mixture of fluids, solids and chemicals that must be carefully tailored to provide the correct physical and chemical characteristics required to safely drill the well. Particular functions of the drilling mud include cooling the bit, lifting rock cuttings to the surface, preventing destabilisation (spalling) of the rock in the wellbore, and overcoming the pressure of fluids inside the rock so that these fluids do not enter the wellbore. Some oil wells are drilled with air or foam as the drilling fluid. in process, a common way to study the lithology when drilling oil wells • The generated rock "
cuttings" are swept up by the drilling fluid as it circulates back to the surface inside the casing and outside of the drill pipe. The fluid then goes through "
shakers" that screen the cuttings out of the fluid, which is returned to the pit for reuse. Watching for abnormalities in the returning cuttings and monitoring pit volume or rate of returning fluid are imperative to catch "kicks" early. A "kick" is when the formation pressure at the depth of the bit is greater than the hydrostatic head of the mud above, which if not controlled temporarily by closing the
blowout preventers followed by increasing the density of the drilling fluid would allow formation fluids to enter the annulus uncontrollably. • The
drill string to which the bit is attached is gradually lengthened as the well gets deeper by screwing in additional 9 m (30 ft) sections or "joints" of pipe under the
kelly or top drive at the surface. This process is called "making a connection". The operation called "tripping" is when pulling the bit out of the hole to replace the bit (tripping out), and running back in with a new bit (tripping in). Joints are usually combined for more efficient tripping by creating stands of multiple joints. A conventional triple, for example, has three joints at a time racked vertically in the derrick. Some modern rigs, called "super singles", trip pipe one at a time, laying it out on racks as they go. This process is all facilitated by a
drilling rig, which contains all necessary equipment to circulate the drilling fluid, hoist and rotate the pipe, remove cuttings from the drilling fluid, and generate on-site power for these operations.
Completion After drilling and casing the well, it must be 'completed'. Completion is the process in which the well is prepared to produce
oil or gas. In a cased-hole completion, small
perforations are made in the portion of the
casing across the production zone, to provide a path for the oil to flow from the surrounding rock into the production tubing. In open hole completion, often a 'sand screen' or 'gravel pack' is installed in the last-drilled but uncased reservoir section. These maintain structural integrity of the wellbore in the absence of casing, while still allowing flow from the reservoir into the borehole. Screens also control the migration of formation sands into production tubulars, which can lead to washouts and other problems, particularly from unconsolidated sand formations. well After a flow path is made, acids and fracturing fluids may be pumped into the well to
fracture, clean, or otherwise prepare and stimulate the reservoir rock to allow optimal production of hydrocarbons into the wellbore. Usually the area above the producing section of the well is packed off inside the casing, and connected to the surface via a smaller diameter pipe called tubing. This arrangement provides a redundant barrier to leaks of hydrocarbons as well as allowing damaged sections to be replaced. Also, the smaller cross-sectional area of the tubing gives reservoir fluids an increased velocity to minimize liquid fallback that would create additional back pressure, and shields the casing from corrosive well fluids. In many wells, the natural pressure of the subsurface reservoir is high enough for the oil or gas to flow to the surface. However, this is not always the case, especially in depleted fields where the pressures have been lowered by other producing wells, or in low-permeability oil reservoirs. Installing a smaller diameter tubing may be enough to help the production, but artificial lift methods may also be needed. Common solutions include surface
pump jacks, downhole hydraulic pumps or gas lift assistance. Many new systems in recent years have been introduced for well completion. Multiple
packer systems with frac ports or port collars in an all-in-one system have cut completion costs and improved production, especially in the case of horizontal wells. These new systems allow casing to run into the lateral zone equipped with proper packer/frac-port placement for optimal hydrocarbon recovery.
Production , which is used to produce the remaining recoverable oil after natural pressure is no longer sufficient to raise oil to the surface The production stage is the most important stage of a well's life: when the oil and gas are produced. By this time, the oil rigs and
workover rigs used to drill and complete the well will have moved off the wellbore, and the top is usually outfitted with a collection of valves called a
Christmas tree or production tree. These valves regulate pressures, control flows, and allow access to the wellbore in case further completion work is needed. From the outlet valve of the production tree, the flow can be connected to a distribution network of pipelines and tanks to supply the product to refineries, natural gas compressor stations, or oil export terminals. As long as the pressure in the reservoir remains high enough, the production tree is all that is required to produce the well. If the pressure depletes and it is considered economically viable, an artificial lift method mentioned in the completions section can be employed.
Workovers are often necessary in older wells, which may need smaller diameter tubing, scale or paraffin removal, acid matrix jobs, or completion in new zones of interest in a shallower reservoir. Such remedial work can be performed using workover rigs – also known as
pulling units,
completion rigs or "service rigs" – to pull and replace tubing, or by the use of
well intervention techniques utilizing
coiled tubing. Depending on the type of lift system and wellhead a rod rig or flushby can be used to change a pump without pulling the tubing. Enhanced recovery methods such as water flooding, steam flooding, or CO2 flooding may be used to increase reservoir pressure and provide a "sweep" effect to push hydrocarbons out of the reservoir. Such methods require the use of injection wells (often chosen from old production wells in a carefully determined pattern), and are used when facing problems with reservoir pressure depletion or high oil viscosity, sometimes being employed early in a field's life. In certain cases – depending on the reservoir's geomechanics – reservoir engineers may determine that ultimate recoverable oil may be increased by applying a waterflooding strategy early in the field's development rather than later. Such enhanced recovery techniques are often called Secondary or "
tertiary recovery".
Abandonment ==Types of wells==