The original version descends from as early as 1877 in
Boston when the first telephone switchboard was installed or 1878, when an early switchboard was used for the first commercial
manual telephone exchange in
New Haven created by
George W. Coy. Charles E. Scribner filed a patent in 1878 to facilitate switchboard operation using his
spring-jack switch. In it, a conductive
lever pushed by a
spring is normally connected to one contact. But when a cable with a conductive plug is inserted into a hole and makes contact with that lever, the lever pivots and breaks its normal connection. The receptacle was called a jack-knife because of its resemblance to a pocket
clasp-knife. This is said to be the origin of calling the receptacle a
jack. Scribner filed a patent in 1880 which removes the lever and resembles the modern connector and made improvements to switchboard design in subsequent patents filed in 1882. Henry P. Clausen filed a patent in 1901 for improved construction of the
telephone switchboard-plug with today's inch TS form still used on audio equipment.
Western Electric was the manufacturing arm of the
Bell System, and thus originated or refined most of the engineering designs, including the telephone jacks and plugs which were later adopted by other industries, including the
US military. By 1907, Western Electric had designed a number of models for different purposes, including: By 1950, the two main plug designs were: • WE-309 (compatible with -inch jacks, such as 246 jack), for use on high-density jack panels such as the 608A • WE-310 (compatible with -inch jacks, such as the 242) Several modern designs have descended from those earlier versions: • B-Gauge standard BPO316 (not compatible with EIA RS-453) • EIA RS-453:
Dimensional, Mechanical and Electrical Characteristics Defining Phone Plugs & Jacks standard of diameter, also found in IEC 60603-11:1992
Connectors for frequencies below 3 MHz for use with printed boards – Part 11: Detail specification for concentric connectors (dimensions for free connectors and fixed connectors).
Military variants U.S. military versions of the Western Electric plugs were initially specified in Amendment No.1, MIL-P-642, and included: • M642/1-1 • M642/1-2 • M642/2-1 • M642/2-2 • M642/4-1 • M642/4-2 • MIL-P-642/2, also known as PJ-051. (Similar to Western Electric WE-310, and thus not compatible with EIA RS-453) • MIL-P-642/5A: Plug, Telephone (TYPE PJ-068) and Accessory Screws (1973), and MIL-DTL-642F: Plugs, Telephone, and Accessory Screws (2015), with diameter, also known by the earlier Signal Corps PL-68 designation. These are commonly used as the microphone jack for aviation radios, and on Collins S-line and many Drake amateur radios. MIL-DTL-642F states, "This specification covers telephone plugs used in telephone (including telephone switchboard consoles), telegraph, and teletype circuits, and for connecting headsets, handsets, and microphones into communications circuits."
Miniature size The 3.5 mm or
miniature size was originally designed in the 1950s as two-conductor connectors for earpieces on
transistor radios, and remains a standard still used today. This roughly half-sized version of the original, popularized by the Sony EFM-117J radio (released in 1964), is still commonly used in portable applications and has a length of . The three-conductor version became very popular with its application on the
Walkman in 1979, as unlike earlier transistor radios, these devices had no speaker of their own; the usual way to listen to them was to plug in headphones. There is also an EIA standard for 0.141-inch miniature phone jacks. The 2.5 mm or
sub-miniature sizes were similarly popularized on small portable electronics. They often appeared next to a 3.5 mm microphone jack for a remote control on-off switch on early portable tape recorders; the microphone provided with such machines had the on-off switch and used a two-pronged connector with both the 3.5 and 2.5 mm plugs. They were also used for low-voltage DC power input from wall adapters. In the latter role, they were soon replaced by coaxial
DC power connectors. 2.5 mm phone jacks have also been used as headset jacks on mobile telephones (see ). The in and in sizes, approximately 3.5 mm and 2.5 mm respectively in mm, though those dimensions are only approximations. All sizes are now readily available in two-conductor (unbalanced mono) and three-conductor (
balanced mono or unbalanced stereo) versions. Four-conductor versions of the 3.5 mm plug and jack are used for certain applications. A four-conductor version is often used in compact
camcorders and portable media players, providing stereo sound and composite analog video. It is also used for a combination of stereo audio, a microphone, and controlling media playback, calls, volume and/or a
virtual assistant on some
laptop computers and most
mobile phones, and some handheld
amateur radio transceivers from
Yaesu. Some headphone amplifiers have used it to connect balanced stereo headphones, which require two conductors per audio channel as the channels do not share a common ground.
Broadcast usage By the 1940s, broadcast radio stations were using Western Electric Code No. 103 plugs and matching jacks for patching audio throughout studios. This connector was used because of its use in
AT&T's Long Line circuits for the distribution of audio programs over the radio networks' leased telephone lines. Because of the large amount of space these patch panels required, the industry began switching to 3-conductor plugs and jacks in the late 1940s, using the WE Type 291 plug with WE type 239 jacks. The type 291 plug was used instead of the standard type 110 switchboard plug because the location of the large bulb shape on this TRS plug would have resulted in both audio signal connections being shorted together for a brief moment while the plug was being inserted and removed. The Type 291 plug avoids this by having a shorter tip.
Patch bay connectors Professional audio and the telecommunication industry use a diameter plug, associated with trademarked names including , TT, Tini-Telephone, and Tini-Tel. They are not compatible with standard EIA RS-453/IEC 60603-11 -inch jacks. In addition to a slightly smaller diameter, they have a slightly different geometry. Bantam connectors are used for
mixing console and outboard
patchbays in recording studio and
live sound applications, where large numbers of patch points are needed in a limited space. The slightly different shape of Bantam plugs is also less likely to cause shorting as they are plugged in.
Less common A two-pin version, known to the telecom industry as a "310 connector", consists of two -inch phone plugs at a centre spacing of . The socket versions of these can be used with normal phone plugs provided the plug bodies are not too large, but the plug version will only mate with two sockets at inches centre spacing, or with line sockets, again with sufficiently small bodies. These connectors are still used today in telephone company central offices on "DSX" patch panels for
DS1 circuits. A similar type of 3.5 mm connector is often used in the armrests of older aircraft, as part of the on-board
in-flight entertainment system. Plugging a stereo plug into one of the two mono jacks typically results in the audio coming into only one ear. Adapters are available. A short-barrelled version of the phone plug was used for 20th-century high-impedance mono headphones, and in particular those used in
World War II aircraft. These have become rare. It is physically possible to use a normal plug in a short socket, but a short plug will neither lock into a normal socket nor complete the tip circuit. Less commonly used sizes, both diameters and lengths, are also available from some manufacturers, and are used when it is desired to restrict the availability of matching connectors, such as inside diameter jacks for fire safety communication in public buildings.
Decline of phone connector sockets in consumer goods While phone connectors remain a standard connector type in some fields, such as desktop computers, musical instrument amplification, and live audio and recording equipment, they have been removed from many smartphones.
Digital audio is now common and may be transmitted via
USB sound cards, USB headphones,
Bluetooth,
display connectors with integrated sound (e.g.
DisplayPort and
HDMI). Digital devices may also have internal speakers and mics. Thus the phone connector is sometimes considered redundant and a waste of space, particularly on thinner
mobile devices. And while low-profile
surface-mount sockets
waterproofed up to 1 meter exist, removing the socket entirely facilitates
waterproofing. Chinese phone manufacturers were early in not using a phone socket: first with
Oppo's Finder in July 2012 (which came packaged with
micro-USB headphones and supported
Bluetooth headphones), followed by
Vivo's X5Max in 2014 and
LeEco in April 2016 and
Lenovo's
Moto Z in September 2016.
Apple's September 2016 announcement of the
iPhone 7 was initially mocked for removing the socket by other manufacturers like
Samsung and Google who eventually followed suit. The socket is also not present in some tablets and thin laptops (e.g.
Lenovo Duet
Chromebook and
Asus Zenbook 13 in 2020). == Aviation and US military connectors ==