The two major types of synchronous motors are distinguished by how the rotor is magnetized: non-excited and direct-current excited.
Non-excited synchronous motor for a
Teletype machine, non-excited rotor type, manufactured from 1930 to 1955 In non-excited motors, the external stator field magnetizes the rotor, inducing the magnetic poles needed to turn the rotor. The rotor rotates in step with the stator's rotating magnetic field, so it has an almost-constant magnetic field through it. The rotor is made of a high-
retentivity steel such as
cobalt steel. These are manufactured in permanent
magnet,
reluctance and
hysteresis designs:
Permanent-magnet A permanent-magnet synchronous motor (PMSM) uses
permanent magnets embedded in the rotor to create a constant magnetic field. The stator carries windings connected to an AC electricity supply to produce a rotating magnetic field (as in an
asynchronous motor). At synchronous speed the rotor poles lock to the rotating magnetic field. PMSMs are similar to
brushless DC motors.
Neodymium magnets are the most common, although rapid fluctuation of neodymium magnet prices triggered research in
ferrite magnets. Due to inherent characteristics of
ferrite magnets, the
magnetic circuit of these machines needs to be able to concentrate the magnetic flux, typically leading to the use of spoke type rotors. Machines that use ferrite magnets have lower power density and torque density when compared with neodymium machines. Most PMSMs require a
variable-frequency drive to start them. However, some incorporate a squirrel cage in the rotor for starting—these are known as line-start or self-starting. These are typically used as higher-efficiency replacements for induction motors (owing to the lack of slip), but must ensure that synchronous speed is reached and that the system can withstand
torque ripple during starting. PMSMs are typically controlled using
direct torque control and
field oriented control.
Reluctance Reluctance motors have a solid steel cast rotor with projecting (salient) toothed poles. Typically there are fewer rotor than stator poles to minimize
torque ripple and to prevent the poles from all aligning simultaneously—a position that cannot generate torque. The size of the air gap in the magnetic circuit and thus the
reluctance is minimum when the poles align with the stator's (rotating) magnetic field, and increases with the angle between them. This creates torque that pulls the rotor into alignment with the nearest pole of the stator field. At synchronous speed the rotor is thus "locked" to the rotating stator field. This cannot start the motor, so the rotor poles usually have
squirrel-cage windings embedded in them, to provide torque below synchronous speed. The machine thus starts as an induction motor until it approaches synchronous speed, when the rotor "pulls in" and locks to the stator field. Reluctance motor designs have ratings that range from fractional horsepower (a few watts) to about . Small reluctance motors have low
torque, and are generally used for instrumentation applications. Moderate torque, multi-horsepower motors use squirrel cage construction with toothed rotors. When used with an adjustable frequency power supply, all motors in a drive system can operate at exactly the same speed. The power supply frequency determines motor operating speed.
Hysteresis Hysteresis motors have a solid, smooth, cylindrical rotor, cast of a high
coercivity magnetically "hard" cobalt steel. == Control techniques ==