Polyglycolide can be obtained through several processes starting with different materials: • polycondensation of
glycolic acid • ring-opening polymerization of
glycolide •
solid-state polycondensation of halogenoacetates Polycondensation of glycolic acid is the simplest process available to prepare PGA, but it is not the most efficient because it yields a low molecular weight product. The most common synthesis of high molecular weight form of the polymer is ring-opening polymerization of glycolide, the bislactone cyclic dimer of glycolic acid. Glycolide can be prepared by thermal
cracking, collecting the diester by means of distillation. Ring-opening polymerization of glycolide can be
catalyzed using diverse
catalysts, including
antimony compounds, such as
antimony trioxide or antimony trihalides,
zinc compounds (zinc lactate) and
tin compounds like
stannous octoate (tin(II) 2-ethylhexanoate) or tin alkoxides. Stannous octoate is the most commonly used initiator, since it is approved by the
FDA as a food stabilizer. Usage of other catalysts has been disclosed as well, among these are
aluminium isopropoxide,
calcium acetylacetonate, and several
lanthanide alkoxides (e.g.
yttrium isopropoxide). Another procedure consists in the thermally induced solid-state polycondensation of halogenoacetates with general formula X-—CH2COO−M+ (where M is a monovalent metal like
sodium and X is a
halogen like
chlorine), resulting in the production of polyglycolide and small
crystals of a
salt. Polycondensation is carried out by heating an halogenoacetate, like
sodium chloroacetate, at a temperature between 160 and 180 °C, continuously passing nitrogen through the reaction vessel. During the reaction polyglycolide is formed along with
sodium chloride which precipitates within the polymeric matrix; the salt can be conveniently removed by washing the product of the reaction with water. PGA can also be obtained by
carbonylation (reaction with
carbon monoxide) of formaldehyde or the related compounds like
paraformaldehyde or
trioxane. ==Degradation==