The M40 was the result of a program in the 1980s to develop a successor to the
M17-series protective masks which had been in service with the US armed forces since 1959. The M40 was to be a return to conventional protective mask design with an external side-mounted filter canister, rather than the internal cheek filters of the M17, which were awkward to change, especially in a contaminated environment. The M40 was phased into service with the
U.S. Army and
Marine Corps in the mid-1990s, with another new design, the
MCU-2/P also replacing the older M17 in service with the
U.S. Air Force and
Navy. However, both masks suffered from the inadequate protective capabilities of their face pieces, which was of a silicone rubber that provided a close fit, but at the price of low resistance to penetration by common chemical agents. Silicone is supposedly susceptible to corrosion from
blister agents. Thus, the masks were effectively ill-suited for protecting against much more than
riot control agents, and a
butyl rubber 'second skin' had to be quickly issued for fitting over and reinforcing the M40 facepiece to make it effective in its intended role. The M40A1 thus often has an inner skin of silicone rubber and an outer "second skin" of butyl rubber. On September 2, 2017, the
Philippine Marine Corps received 1,000 M40 gas masks and C2 filters through the
U.S. Embassy's Mutual Logistics Support Agreement program. ==Design==