Full-scale models have been built and fired, including a bore, 9 megajoule kinetic energy gun developed by the US
DARPA. Rail and insulator wear problems still need to be solved before railguns can start to replace conventional weapons. Probably the oldest consistently successful system was built by the UK's
Defence Research Agency at Dundrennan Range in
Kirkcudbright,
Scotland. This system was established in 1993 and has been operated for over 10 years. China is now one of the major players in electromagnetic launchers; in 2012 it hosted the 16th International Symposium on Electromagnetic Launch Technology (EML 2012) at Beijing. Satellite imagery in late 2010 suggested that tests were being conducted at an armor and artillery range near
Baotou, in the
Inner Mongolia Autonomous Region.
United States Armed Forces The United States military have expressed interest in pursuing research in electric gun technology throughout the late 20th century, since electromagnetic guns do not require propellants to fire a shot as conventional gun systems do, significantly increasing crew safety and reducing logistics costs, as well as provide a greater range. In addition, railgun systems have shown to potentially provide higher velocity of projectiles, which would increase accuracy for anti-tank, artillery, and air defense by decreasing the time it takes for the projectile to reach its target destination. During the early 1990s, the
U.S. Army dedicated more than $150 million into electric gun research. At the
University of Texas at Austin Center for Electromechanics, military railguns capable of delivering
tungsten armor-piercing bullets with kinetic energies of nine megajoules (9 MJ) have been developed. Nine megajoules is enough energy to deliver of projectile at —at that velocity, a sufficiently long rod of tungsten or another dense metal could easily penetrate a
tank, and potentially pass through it, (see
APFSDS).
Naval Surface Warfare Center Dahlgren Division The United States
Naval Surface Warfare Center Dahlgren Division demonstrated an 8 MJ railgun firing projectiles in October 2006 as a prototype of a 64 MJ weapon to be deployed aboard Navy warships. The main problem the U.S. Navy has had with implementing a railgun cannon system is that the guns wear out because of the immense pressures, stresses and heat that are generated by the millions of amperes of current necessary to fire projectiles with megajoules of energy. While not nearly as powerful as a cruise missile like a
BGM-109 Tomahawk, that will deliver 3,000 MJ of energy to a target, such weapons would, in theory, allow the Navy to deliver more granular firepower at a fraction of the cost of a missile, and will be much harder to shoot down versus future defensive systems. For context, another relevant comparison is the
Rheinmetall 120mm gun used on main battle tanks, which generates 9 MJ of muzzle energy. In 2007, BAE Systems delivered a
32 MJ prototype (muzzle energy) to the U.S. Navy. The same amount of energy is released by the detonation of of
C4. On 31 January 2008, the U.S. Navy tested a railgun that fired a projectile at 10.64 MJ with a muzzle velocity of . The power was provided by a new 9-megajoule prototype
capacitor bank using solid-state switches and high-energy-density capacitors delivered in 2007 and an older 32-MJ pulse power system from the US Army's Green Farm Electric Gun Research and Development Facility developed in the late 1980s that was previously refurbished by General Atomics Electromagnetic Systems (EMS) Division. It is expected to be ready between 2020 and 2025. A test of a railgun took place on 10 December 2010, by the U.S. Navy at the Naval Surface Warfare Center Dahlgren Division. During the test, the Office of Naval Research set a world record by conducting a 33 MJ shot from the railgun, which was built by BAE Systems. Another test took place in February 2012, at the Naval Surface Warfare Center Dahlgren Division. While similar in energy to the aforementioned test, the railgun used was considerably more compact, with a more conventional looking barrel. A General Atomics-built prototype was delivered for testing in October 2012. In 2014, the U.S. Navy had plans to integrate a railgun that has a range of over onto a ship by 2016. This weapon, while having a form factor more typical of a naval gun, was to use components largely in common with those developed and demonstrated at Dahlgren. The hyper-velocity rounds weigh , are , and are fired at
Mach 7. A future goal was to develop projectiles that were self-guided – a necessary requirement to hit distant targets or intercept missiles. When the guided rounds are developed, the Navy is projecting each round to cost about $25,000, though developing guided projectiles for guns has a history of doubling or tripling initial cost estimates. Some high velocity projectiles developed by the Navy have command guidance, but the accuracy of the command guidance is not known, nor even if it can survive a full power shot. In 2014, the only U.S. Navy ships that could produce enough electrical power to get the desired performance were the three s (DDG-1000 series); they can generate 78 megawatts of power, more than is necessary to power a railgun. However, the Zumwalt has been canceled and no further units will be built. Engineers are working to derive technologies developed for the DDG-1000 series ships into a battery system so other warships can operate a railgun. As of 2014 most destroyers can spare only nine megawatts of additional electricity, while it would require 25 megawatts to propel a projectile to the desired maximum range (i.e., to launch 32MJ projectiles at a rate of 10 shots per minute). Even if ships, such as the , can be upgraded with enough electrical power to operate a railgun, the space taken up on the ships by the integration of an additional weapon system may force the removal of existing weapon systems to make room available. The first shipboard tests was to be from a railgun installed on an (EPF), but this was later changed to land based testing. Though the 23 lb projectiles have no explosives, their Mach 7 velocity gives them 32 megajoules of energy, but impact kinetic energy downrange will typically be 50 percent or less of the muzzle energy. The Navy looked into other uses for railguns, besides land bombardment, such as air defense; with the right targeting systems, projectiles could intercept aircraft, cruise missiles, and even ballistic missiles. The Navy is also developing
directed-energy weapons for air defense use, but it will be years or decades before they will be effective. The railgun would be part of a Navy fleet that envisions future offensive and defensive capabilities being provided in layers: lasers to provide close range defense, railguns to provide medium range attack and defense, and cruise missiles to provide long-range attack; though railguns will cover targets up to 100 miles away that previously needed a missile. The Navy may eventually enhance railgun technology to enable it to fire at a range of and impact with 64 megajoules of energy. One shot would require 6 million amps of current, so it will take a long time to develop capacitors that can generate enough energy and strong enough gun materials. In more conventional power units, a 32 MJ shot every 6 s is a net power of 5.3 MW (or 5300 kW). If the railgun is assumed to be 20% efficient at turning electrical energy into kinetic energy, the ship's electrical supplies will need to provide about 25 MW for as long as firing continues. , the Navy had spent $500m on rail gun development over 17 years. The Navy was focusing on firing
hypersonic projectiles from existing conventional guns already available in numbers. On 1 June 2021,
The Drive reported that the US navy's proposed 2022 fiscal year budget had no funding for railgun research and development. Technical challenges could not be overcome, such as the massive forces of firing wearing out the barrel after only one or two dozen shots, and a rate of fire too low to be useful for missile defense. Priorities had also changed since railgun development started, with the Navy putting more focus on longer range hypersonic missiles compared to comparatively shorter range railgun projectiles.
Army Research Laboratory Research on railgun technology served as a major area of focus at the
Ballistic Research Laboratory (BRL) throughout the 1980s. In addition to analyzing the performance and electrodynamic and thermodynamic properties of railguns at other institutions (like Maxwell Laboratories'
CHECMATE railgun), BRL procured their own railguns for study such as their one-meter railgun and their four-meter rail gun. In 1984, BRL researchers devised a technique to analyze the residue left behind on the bore surface after a shot was fired in order to investigate the cause of the bore's progressive degradation. In 1991, they determined the properties required for developing an effective launch package as well as the design criteria necessary for a railgun to incorporate finned, long rod projectiles. Research into railguns continued after the Ballistic Research Laboratory was consolidated with six other independent Army laboratories to form the
U.S. Army Research Laboratory (ARL) in 1992. One of the major projects in railgun research that ARL was involved in was the
Cannon-Caliber Electromagnetic Gun (CCEMG) program, which took place at the Center for Electromechanics at the University of Texas (UT-CEM) and was sponsored by the
U.S. Marine Corps and the
U.S. Army Armament Research Development and Engineering Center. As part of the CCEMG program, UT-CEM designed and developed the Cannon-Caliber Electromagnetic Launcher, a rapid-fire railgun launcher, in 1995. The U.S. Army Research Laboratory also monitored electromagnetic and electrothermal gun technology development at the Institute for Advanced Technology (IAT) at the
University of Texas at Austin, one of five university and industry laboratories that ARL federated to procure technical support. It housed the two electromagnetic launchers, the Leander OAT and the AugOAT, as well as the Medium Caliber Launcher. The facility also provided a power system that included thirteen 1- MJ capacitor banks, an assortment of electromagnetic launcher devices and diagnostic apparatuses. The focus of the research activity was on designs, interactions and materials required for electromagnetic launchers. In 1999, a collaboration between ARL and IAT led to the development of a radiometric method of measuring the temperature distribution of railgun armatures during a pulsed electrical discharge without disturbing the magnetic field. In 2001, ARL became the first to obtain a set of accuracy data on electromagnetic gun-launched projectiles using jump tests. In 2004, ARL researchers published papers examining the interaction of high temperature plasmas for the purpose of developing efficient railgun igniters. Early papers describe the plasma-propellant interaction group at ARL and their attempts to understand and distinguish between the chemical, thermal, and radiation effect of plasmas on conventional solid propellants. Using scanning electron microscopy and other diagnostic techniques, they evaluated in detail the influence of plasmas on specific propellant materials.
People's Republic of China China is developing its own railgun system. According to a
CNBC report from U.S. intelligence, China's railgun system was first revealed in 2011, and ground testing began in 2014. Between 2015 and 2017, the weapon system gained the ability to strike over extended ranges with increased lethality. The weapon system was successfully mounted on a
Chinese Navy ship in December 2017, with sea trials happening later. In early February 2018, pictures of what is claimed to be a Chinese railgun were published online. In the pictures the gun is mounted on the bow of a
Type 072III-class landing ship Haiyangshan. Media suggests that the system is or soon will be ready for testing. In March 2018, it was reported that China confirmed it had begun testing its electromagnetic rail gun at sea.
India In November 2017, India's
Defence Research and Development Organisation carried out a successful test of a 12 mm square bore
electromagnetic railgun. Tests of a 30 mm version are planned to be conducted. India aims to fire a one kilogram projectile at a velocity of more than 2,000 m/s using a capacitor bank of 10 megajoules. Electromagnetic guns and
directed energy weapons are among the systems which the
Indian Navy aims to acquire in its modernisation plan up to 2030.
Japan The
Japanese Ministry of Defense started its survey on railgun-related technology domestically and internationally by 2015, while conducting basic research using a small caliber railgun with a 16mm bore. By 2016, the government of Japan had concluded that technological cooperation with the
U.S. was necessary for deployment of railguns, and such cooperation would require technological know-how on the Japanese side. The test used a single 20-ft
cargo container that served as a charger and a 5
MJ-capacity
capacitor consisting of three 20-ft cargo containers to fire two types of
projectiles (total length about 160 mm, mass about 320 g): a separated projectile (分離弾), which would be similar to actual use and has
armor piercing in mind, and an integrated projectile (一体弾), which was simplifed from the separated projectile to reduce cost. The gun is about 6 meters long and has the mass of 8
tons. In the Preliminary Project Evaluation for fiscal year 2021, published by the MoD in September 2, 2022, it was announced that it will conduct research on railguns from FY2022 to FY2026. The research is aimed at "future railguns capable of firing
hypersonic projectiles with a high fire rate to counter threats such as
hypersonic missiles". Specifically, research on mechanism for continuous fires, flight stability outside the barrel, fire control and damage of the railgun had been mentioned as points of interest. with video footage of a railgun firing rounds into the ocean from a vessel. The
JMSDF's
Self Defense Fleet had later hinted in a press release the involvement of the in the ship-board firing test. ==Issues==