The
life support system provides breathing gas and other services to support life for the personnel under pressure. It includes the following components: • Breathing gas supply, distribution and recycling equipment:
scrubbers, filters,
gas boosters, compressors, mixing, monitoring, and storage facilities • Chamber climate control system – control of temperature and humidity, and filtration of gas • Instrumentation, control, monitoring and communications equipment •
Fire suppression systems •
Sanitation systems The life support system for the bell provides and monitors the main supply of breathing gas, and the control station monitors the deployment and communications with the divers. Primary gas supply, power and communications to the bell are through a
bell umbilical, made up from a number of hoses and electrical cables twisted together and deployed as a unit. These services are extended to the divers through the diver umbilicals (excursion umbilicals). The accommodation life support system maintains the chamber environment within the acceptable range for health and comfort of the occupants. Temperature, humidity, breathing gas quality, sanitation systems, and equipment function are monitored and controlled. Each diver is provided with
underwater breathing apparatus, which is usually a
lightweight demand helmet, but could also be an equivalent
band mask, which can be open-circuit or use a
gas reclaim system to recover most of the helium based gas. The breathing apparatus is supplied from the surface via the bell and excursion umbilicals, or from the bell emergency gas supply, or the diver's personal bailout set, which may be open of
closed circuit. The diver also wears thermal protection in the form of a
hot water suit,
dry suit or
wetsuit depending on the water temperature and depth.
Breathing gas management A breathing gas for saturation diving must be suitable for use over a period of several weeks without unacceptable risk of permanent harmful effects on the diver. There must be sufficient oxygen to maintain normal metabolism, but not so much as to present toxicity problems or a raised fire hazard. It must support life during significant short term changes in pressure which may occur during the course of a planned dive or reasonably foreseeable contingency, and should allow the safest and most efficient reasonably practicable decompression. It must have a low enough density that work of breathing is acceptable, and must not cause other excessive detriments to the diver's performance or health. The requirements, and therefore the preferred mixture, vary between different stages of the overall saturation exposure, so different gas mixtures may be used during blowdown and day-to-day living in the surface chambers (storage), diving excursions in and from the bell, and normal or emergency decompression. Keeping the gas within the requirements for each of these applications may necessitate more than one supply in use when divers are locked out of storage, and constant monitoring and adjustment of the accommodation atmosphere. Pressure in the chambers of the saturation system is maintained by blowdown of breathing gas of the correct composition from high pressure storage, and by adding oxygen as required to maintain the required partial pressure.
Bulk gas supplies Gas storage and blending equipment are provided to pressurize and flush the system, and treatment gases should be available appropriate to the planned storage depths. Bulk stock of premixed gas is usually provided to suit the planned depth of the operation, and separate bulk stock of helium and oxygen to make up additional requirements, maintain chamber gas composition as the oxygen is used up by the occupants, and control its composition during decompression. Bulk gas is usually stored in manifolded groups of storage cylinders known as "quads", which usually carry about 16 high pressure cylinders, each of about 50 litres internal volume mounted on a frame for ease of transport, or larger frames carrying larger capacity high pressure "tubes". These tube frames are usually designed to be handled by
intermodal container handling equipment, so are usually made in one of the standard sizes for intermodal containers.
Gas distribution The gas management and distribution of a saturation system will typically include bulk gas storage cylinders, gas transfer compressors or boosters, gas reclaim system (helium recovery system) and gas distribution panels and piping systems. This equipment may be located away from the accommodation and bell handling equipment if that is more convenient, but will be connected to it by pipes or hoses. Continuous monitoring of the breathing gases in use will generally be done at the saturation control room.
Built-in breathing systems Built in breathing systems are installed for emergency use and for treatment of decompression sickness. They supply breathing gas appropriate to the current function, which is supplied from outside the pressurized system and also vented to the exterior, so the exhaled gases do not contaminate the chamber atmosphere.
Gas reclaim systems A helium reclaim system (or push-pull system) may be used to recover helium based breathing gas after use by the divers as this is more economical than losing it to the environment in open circuit systems. The recovered gas is passed through a scrubber system to remove carbon dioxide, filtered to remove odours and other impurities, and pressurised into storage containers, where it may be mixed with oxygen to the required composition. Alternatively the recycled gas can be more directly recirculated to the divers. During extended diving operations very large amounts of breathing gas are used. Helium is an expensive gas and can be difficult to source and supply to offshore vessels in some parts of the world. A closed circuit gas reclaim system can save around 80% of gas costs by recovering about 90% of the helium based breathing mixture. Reclaim also reduces the amount of gas storage required on board, which can be important where storage capacity is limited. Reclaim systems are also used to recover gas discharged from the saturation system during decompression.
Demand supplied A demand supplied reclaim system will typically consist of the following components: Topside components: • A reclaim control console, which controls and monitors the booster pump, oxygen addition, diver supply pressure, exhaust hose pressure and make-up gas addition. • A gas reprocessing unit, with low-pressure carbon dioxide scrubber towers, filters, receivers, and
back-pressure regulator which will remove carbon dioxide and excess moisture in a condensation water trap. Other gases and odours can be removed by activated carbon filters. • A gas booster, to boost the pressure of the reclaimed gas to the storage pressure. • A gas volume tank • A storage system of pressure vessels to hold the boosted and reconstituted gas mixture until it is used. This functions as a buffer to allow for the variations of gas volume in the rest of the system due to pressure changes. • Dive control panel • A bell gas supply panel, to control the supply of gas to the bell. Underwater components: • The bell umbilical, with the supply and exhaust hoses between the topside system and the bell. • Internal bell gas panel to supply the gas to the divers, and bell reclaim equipment, which controls the exhaust hose back-pressure, and can shut off the reclaim hose if the diver's gas supply is interrupted. A scrubber for the bell atmosphere and water trap would be included. • Diver excursion umbilicals, with supply and exhaust hoses between the bell and the divers • Reclaim helmets which supply gas to the divers on demand, with reclaim back-pressure regulators which exhaust the exhaled gas to the return line. • Bell back-pressure regulator with water trap In operation the gas supply from the reclaim system is connected to the topside gas panel, with a backup supply at a slightly lower pressure from mixed gas storage which will automatically cut in if the reclaim supply pressure drops. The bellman will set onboard gas supply to a slightly lower pressure than surface supply pressure to the bell gas panel, so that it will automatically cut in if surface supply is lost. After locking out of the bell the diver will close the diverter valve and open the return valve on the helmet, to start the gas reclaim process. Once this is running, the reclaim control panel will be adjusted to make up the metabolic oxygen usage of the diver into the returned gas. This system will automatically shut down oxygen addition if the flow of exhaled gas from the diver fails, to avoid an excessive oxygen fraction in the recycled gas. There is an indicator light to show whether the return gas is flowing. The gas supplied to the diver's helmet passes through the same hoses and demand valve as for the open circuit system, but the exhaled gas passes out into the reclaim valve at slightly above ambient pressure, which is considerably above atmospheric pressure, so the flow must be controlled to prevent dropping the helmet internal pressure and causing the demand valve to free-flow. This is achieved by using back-pressure regulators to control the pressure drop in stages. The reclaim valve itself is a demand triggered back-pressure regulator, and there is another back-pressure regulator at the bell gas panel, and one at the surface before the receiver tanks. Each of these back-pressure regulators is set to allow about a 1 bar pressure drop. Exhaust gas returns to the bell through the diver's umbilical exhaust hose, where it passes through a water separator and trap then through a back-pressure regulator which controls the pressure in the exhaust hose and which can be monitored on a pressure gauge in the bell and adjusted by the bellman to suit the excursion depth of the diver. The gas then passes through the bell umbilical exhaust hose to the surface via a non-return valve and another water trap. When the gas enters the surface unit it goes through a coalescing water separator and micron particle filter, and a float valve, which protects the reclaim system from large volumes of water in the event of a leak at depth. Another back-pressure regulator at the surface controls the pressure in the bell umbilical. The gas then passes into the receiver tanks, where oxygen is added at a flow rate calculated to compensate for metabolic use by the diver. Before entering the boosters, the gas passes through a 0.1 micron filter. The gas is then boosted to storage pressure. Redundant boosters are provided to keep the system running while a booster is serviced. The boosters are automatically controlled to match the diver's gas consumption, and the boosted gas passes through a scrubber where the carbon dioxide is removed by a material like sodalime. Like the boosters, there are at least two scrubbers in parallel, so that they can be isolated, vented and repacked alternately while the system remains in operation. The gas then passes through a cooling heat exchanger to condense out any remaining moisture, which is removed by another 1 micon coalescing filter before it reaches the volume storage tank, where it remains until returned to the gas panel to be used by the divers. While in the volume tank, the gas can be analysed to ensure that it is suitable for re-use, and that the oxygen fraction is correct and carbon dioxide has been removed to specification before it is delivered to the divers. If necessary any lost gas can be compensated by topping up the volume tank from the high pressure storage. Gas from the volume tank is fed to the topside gas panel to be routed back to the bell and diver.
Free-flow push-pull In a free-flow push-pull system, the gas is circulated from the bell or habitat atmosphere to the diver through the umbilical under slightly raised pressure provided by a pump (push), flow into the helmet is controlled by a regulator valve set to ambient pressure at a flow rate greater than peak inhalation flow, passes through the helmet, and part of it is breathed by the diver. A back-pressure regulator controls return flow to the bell or habitat, driven by a suction pump (pull). Flow is continuous, and work of breathing is virtually unaffected by the gas delivery system.
Hot water system Divers working in cold water, particularly when breathing helium-based gases (which increase the rate of heat transfer), may rapidly lose body heat and suffer from hypothermia. Hypothermia is uncomfortable, unhealthy, can be life-threatening, and reduces diver effectiveness. This can be ameliorated with a hot water system. A diver hot water system heats filtered seawater and pumps it to the divers through the bell and diver umbilicals. This water can also be used to heat the breathing gas before it is inhaled. The divers' breathing gas is mainly heated on dives below 150 metres, and the ambient water temperature, depth, and hot water flow rate will determine the temperature to which the water is heated to so that it will then keep the diver warm when it flows through the diver's hot water suit.
Emergency heating of the bell There is a need for emergency heating of divers trapped in a closed diving bell. The breathing gas may be helium based, at a high pressure, and the ambient water temperature may be quite low, down to 2 °C, with a typical temperature in the North Sea of about 5 °C. The bell itself is usually made of steel, a good thermal conductor, and the quality of bell insulation is variable, so the internal atmosphere tends to match the water temperature fairly soon after the primary heating fails. Divers trapped in bells for long periods have been subjected to various degrees of hypothermia when the primary heating systems failed. There have been
deaths attributed to this cause. Passive systems were the first to be developed to a stage where they were considered functionally sufficient, and are relatively simple, economical and immediately available, and are used as standard equipment when applicable. Personal insulation for the diver, in the form of an insulated bag, combined with a breathing gas
heat exchanger to conserve the heat of exhaled gas, and heat liberated by a personal
carbon dioxide scrubber kept within the insulation layer round the diver is usually sufficient to keep the divers in thermal balance while waiting for rescue. The scrubber has an orinasal mask, and the bag is secured to the inside of the bell by a harness, to prevent the diver from collapsing if rendered unconscious, and potentially blocking access to the bell by rescuers.
Communication systems Helium and high pressure both cause
hyperbaric distortion of speech. The process of talking underwater is influenced by the internal geometry of the life support equipment and constraints on the communications systems as well as the physical and physiological influences of the environment on the processes of speaking and vocal sound production. The use of breathing gases under pressure or containing helium causes problems in intelligibility of diver speech due to distortion caused by the different speed of sound in the gas and the different density of the gas compared to air at surface pressure. These parameters induce changes in the vocal tract
formants, which affect the
timbre, and a slight change of
pitch. Several studies indicate that the loss in intelligibility is mainly due to the change in the formants. The difference in density of the breathing gas causes a non-linear shift of low-pitch vocal resonance, due to resonance shifts in the vocal cavities, giving a nasal effect, and a linear shift of vocal resonances which is a function of the velocity of sound in the gas, known as the Donald Duck effect. Another effect of higher density is the relative increase in intensity of voiced sounds relative to unvoiced sounds. The contrast between closed and open voiced sounds and the contrast between voiced consonants and adjacent vowels decrease with increased pressure. Change of the speed of sound is relatively large in relation to depth increase at shallower depths, but this effect reduces as the pressure increases, and at greater depths a change in depth makes a smaller difference.
Helium speech unscramblers are a partial technical solution. They improve intelligibility of transmitted speech to surface personnel. The communications system may have four component systems. • The hardwired intercom system, an amplified voice system with speech unscrambler to reduce the pitch of the speech of the occupants of the pressurized system. This system will provide communications between the main control console and the bell and accommodation chambers. This two-way system is the primary communications mode. • Wireless
through-water communications between bell and main control console is a backup system in case of failure of the hardwired system with the bell. • Closed circuit video from cameras on the bell and diver helmets allow visual monitoring of the dive and the divers by the supervisor. • A
sound powered phone system may be provided as a backup voice communication system between bell and control console.
Sanitation system The
sanitation system includes hot and cold water supply for washbasins and showers, drainage, and
marine toilets with holding tank and discharge system. Clean hot and cold fresh water is supplied either from a holding tank/accumulator at higher pressure than the habitat pressure or directly from a booster pump. The water is fed into the chamber where it is used through a hull penetration with a
quarter-turn shut off valve on the outside and a
non-return valve on the inside. The usual site for the sanitation system is in the transfer chamber, but there are systems where each living chamber has an attached sanitation chamber. Toilets have a
valve interlock system to ensure that the discharge cannot be operated while in use. After use a LST will open the external drain valve. The internal drain valve is opened to depressurise the holding tank then closed and the toilet drain valve opened while the contents are drained into the holding tank, then closed. The holding tank interior drain valve is opened again to discharge the contents to the exterior drain pipe. then closed again and finally the external valve is closed.
Control consoles It is common for the control room of a modular system to be installed in an ISO intermodal container for convenience of transport. There are three main control panels, for life support, dive control and gas management.
Gas management panel The gas management panel includes pressure regulation of gases from high pressure storage, and distribution to the consumers. Gases will include air, oxygen and heliox mixes
Saturation life support panel The chamber control panel will typically include pressure gauges for each compartment, including trunking, blowdown and exhaust valves, oxygen monitoring and other gas analysis equipment, make-up system for oxygen replenishment, valves for supplying therapeutic breathing mixture, closed circuit television monitoring displays, and monitoring systems with alarms for temperature and pressure in the system chambers. Pressures of compartments are usually expresses as metres of feet of seawater.
Dive control panel The dive control panel will include depth gauges for bell internal and external pressure, diver and bellman depth, and trunking pressure for transfer to the accommodation chambers. There will also be breathing gas pressure gauges and control valves for each diver, and blowdown and exhaust valves for the bell interior, diver communications systems with speech unscramblers, a through-water emergency communications system to the bell, controls, monitors and recording equipment for helmet and bell mounted video cameras, oxygen analysers for diver breathing gas, oxygen and carbon dioxide analysers for bell and reclaim gas, alarms for reclaim gas flow, dynamic positioning and hot water supply.
Fire suppression system Firefighting systems include hand held fire extinguishers to automatic
deluge sprinkler systems. Special fire extinguishers which do not use toxic materials and which will discharge adequately under pressure must be used. In the event of a fire, toxic gases may be released by burning materials, and the occupants will have to use the
built-in breathing systems (BIBS) until the chamber gas has been flushed sufficiently. As far as possible, the contents of a saturation system, including firefighting materials, should minimise the production of highly toxic combustion products. When a system with oxygen partial pressure 0.48 bar is pressurized to more than about 70 msw (231 fsw), the oxygen fraction is too low to support combustion (less than 6%), and the fire risk is low. During the early stages of compression and towards the end of decompression the oxygen levels will support combustion, and greater care must be taken. The saturation system support team will be provided with firefighting breathing apparatus allowing them to work in smoke and toxic fumes.
Hyperbaric rescue and escape systems A saturated diver who needs to be
evacuated in an emergency should preferably be transported without a significant change in their environmental pressure. Hyperbaric evacuation requires pressurised transportation equipment, and could be required in a range of situations: • The support vessel at risk of capsize or sinking. • Unacceptable fire or explosion hazard. • Failure of the hyperbaric life support system. • A medical problem which cannot be dealt with on site. • A "lost" bell (a bell which has been broken free of lifting cables and umbilical; the actual position of the bell is usually still known with considerable accuracy). A
hyperbaric lifeboat or
rescue chamber may be provided for emergency evacuation of saturation divers from a saturation system. This would be used if the platform is at immediate risk due to fire or sinking, and allows the divers under saturation to get clear of the immediate danger. A hyperbaric lifeboat is self-contained and can be operated by a surface pressure crew while the chamber occupants are under pressure. It must be self-sufficient for several days at sea, in case of a delay in rescue due to sea conditions. It is possible to start decompression after launching if the occupants are medically stable, but seasickness and dehydration may delay the decompression until the module has been recovered. The rescue chamber or hyperbaric lifeboat will generally be recovered for completion of decompression due to the limited onboard life support and facilities. The recovery plan will include a standby vessel to perform the recovery. The
International Maritime Organization (IMO) and
International Marine Contractors Association IMCA recognise that though the number of hyperbaric evacuations which have been successfully carried out is small, and the likelihood of an incident needing hyperbaric evacuation is extremely low, the risk is sufficient to justify requiring the equipment to be available. The original meaning for the term
hyperbaric evacuation system covered the system that actually transported the divers away from the working hyperbaric system such as a hyperbaric rescue chamber, a self-propelled hyperbaric lifeboat, or
hyperbaric rescue vessel, all of which float and carry short term life-support systems of varied endurance, but it has more recently come to include all of the equipment that would support a hyperbaric evacuation, such as a life support package that can be connected to a recovered hyperbaric rescue unit, to provide interim life support until decompression facilities are available, and the
hyperbaric reception facility where divers can be decompressed and treated in relative comfort. The four main classes of problem that must be managed during a hyperbaric evacuation are thermal balance, motion sickness, dealing with metabolic waste products, and severely cramped and confined conditions. Bell to bell transfer may be used to rescue divers from a lost or entrapped bell. This will generally occur at or near the bottom, and the divers transfer between bells at ambient water pressure. It is possible in some circumstances to use a bell as a rescue chamber to transport divers from one saturation system to another. This may require temporary modifications to the bell, and is only possible if the mating flanges of the systems are compatible. ==Personnel requirements==