Saturation diving allows
professional divers to live and work at pressures greater than 50 msw (160 fsw) for days or weeks at a time, though lower pressures have been used for scientific work from underwater habitats. This type of diving allows for greater economy of work and enhanced safety for the divers. After working in the water, they rest and live in a dry
pressurized habitat on, or connected to, a
diving support vessel,
oil platform or other floating work station, at approximately the same pressure as the work depth. The diving team is compressed from surface pressure only once, at the beginning of the work period, and decompressed to surface pressure once, after the entire work period of days or weeks. Between the initial compression and final decompression, the storage depth may be altered a small number of times. There are accepted safe upward and downward excursion limits based on the storage depth. Excursions to greater depths require decompression when returning to storage depth, and excursions to shallower depths are also limited by decompression obligations to avoid decompression sickness during the excursion. Most of the diving skills required for saturation diving are the same as for surface-oriented surface-supplied diving. Other personnel work in support of the divers, to supervise and operate the support equipment. Increased use of underwater
remotely operated vehicles (ROVs) and
autonomous underwater vehicles (AUVs) for routine or planned tasks means that saturation dives are becoming less common, though complicated underwater tasks requiring complex manual actions remain the preserve of the deep-sea saturation diver.
Personnel requirements A saturation diving team requires at the minimum the following personnel: • A
diving supervisor (on duty during any diving operations) • Two
life-support supervisors (working shifts while there are divers under pressure) • Two life-support technicians (also working shifts) • Two divers in the bell (working diver and bellman – they may alternate during the dive) • One surface
stand-by diver (on duty when the bell is in the water) • One tender for the surface stand-by diver In some jurisdictions there will also be a
diving medical practitioner on standby, but not necessarily on site, and some companies may require a
diving medical technician on site. The actual personnel actively engaged in aspects of the operation are usually more than the minimum, as the minimum is required for a single shift per day, and where multiple shifts are used for better utilisation of assets, more dive team staff are needed. A two diver bell can support six divers working three 8-hour shifts, and a three diver bell can support 9 divers. Saturation systems are advertised with accommodations for 6 to 24 occupants. The largest systems will usually operate two bells, and may be configured for multiple storage depths.
Compression Compression to storage depth, also referred to as blowdown, is generally at a limited rate to minimize the risk of
HPNS and
compression arthralgia. Norwegian standards specifies a maximum compression rate of 1 msw per minute, and a rest period at storage depth after compression and before diving. There is considerable variation in the recommended compression rates among the statutory and commercial proprietary procedures compared in a 2024 study, but no significant evidence that any of them are problematic. Initial system atmosphere is generally air at atmospheric pressure, so approximately 0.21 bar oxygen and 0.79 bar nitrogen.
Storage depth Storage depth, also known as living depth, is the pressure in the accommodation sections of the saturation habitat—the ambient pressure under which the saturation divers live when not engaged in lock-out activity. Any change in storage depth involves a compression or a decompression, both of which are stressful to the occupants, and therefore dive planning should minimize the need for changes of living depth and excursion exposures, and storage depth should be as close as practicable to the working depth, taking into account all relevant safety considerations. After compression to storage depth there is generally a hold time at constant pressure before divers are deployed on a working dive.
Split level storage depth If the range of depths requiring saturation diver intervention is too large for excursions based on a single storage depth, the accommodation can be divided into sections at differing storage depths, allowing a wider range of intervention depths. This is referred to as spit level storage. Each section of the accommodation that has a different storage depth must have its own access to the transfer chamber that is independent of the sections pressurised to other depths. The bell and transfer chamber are pressurised to suit the divers using them at the time.
Atmosphere control The hyperbaric atmosphere in the accommodation chambers and the bell are controlled to ensure that the risk of long term adverse effects on the divers is acceptably low. Most saturation diving is done on heliox mixtures, with partial pressure of oxygen in accommodation areas kept around 0.40 to 0.48 bar (most commonly 0.40 to 0.42 bar), which is near the upper limit for long term exposure. Carbon dioxide is removed from the chamber gas by recycling it through
scrubber cartridges. The levels are generally limited to a maximum of 0.005 bar partial pressure, equivalent to 0.5% surface equivalent. Most of the balance is helium, with a small amount of nitrogen and trace residuals from the air in the system before compression. These traces tend to reduce during the saturation period as gas is lost and replaced with heliox. Odours and other impurites may be removed by activated carbon filters. Humidity and temperature are also controlled for health and comfort. Bell operations and lockouts may also be done at between 0.4 and 0.6 bar oxygen partial pressure, but often use a higher partial pressure of oxygen, between 0.6 and 0.9 bar,(0.6 to 0.8 bar) which lessens the effect of pressure variation due to excursions away from holding pressure, thereby reducing the probability and amount of bubble formation due to these pressure changes. In emergencies a partial pressure of 0.6 bar of oxygen can be tolerated for over 24 hours, but this is avoided where possible. Carbon dioxide can also be tolerated at higher levels for limited periods. US Navy limit is 0.02 bar for up to 4 hours. Nitrogen partial pressure starts at 0.79 bar from the initial air content before compression, but tends to decrease over time as the system loses gas to lock operation, and is topped up with helium. During
pre-decompression hold time, the partial pressure of oxygen may be increased to 0.48 to 0.5 bar to provide a larger
oxygen window. During decompression the oxygen partial pressure is maintained at this level until the oxygen fraction reaches 21% to 24%, after which it is retained at constant fraction until surfacing to reduce the fire hazard.
Deployment of divers Deployment of divers from a surface saturation complex requires the diver to be transferred under pressure from the accommodation area to the underwater workplace. This is generally done by using a
closed diving bell, also known as a Personnel Transfer Capsule, which is clamped to the lock flange of the accommodation transfer chamber and the pressure equalized with the accommodation transfer chamber for transfer to the bell. The lock doors can then be opened for the divers to enter the bell. The divers will suit up before entering the bell and complete the pre-dive checks. The pressure in the bell will be adjusted to suit the depth at which the divers will lock out while the bell is being lowered, so that the pressure change can be slow without unduly delaying operations. The bell is deployed over the side of the vessel or platform using a gantry or A-frame or through a
moon pool. Deployment usually starts by lowering the clump weight, which is a large ballast weight suspended from a cable which runs down one side from the gantry, through a set of sheaves on the weight, and up the other side back to the gantry, where it is fastened. The weight hangs freely between the two parts of the cable, and due to its weight, hangs horizontally and keeps the cable under tension. The bell hangs between the parts of the cable, and has a fairlead on each side which slides along the cable as it is lowered or lifted. The bell hangs from a cable attached to the top. As the bell is lowered, the fairleads guide it down the clump weight cables to the workplace. The bell umbilical is separate from the divers' umbilicals, which are connected on the inside of the bell. The bell umbilical is deployed from a large drum or umbilical basket and care is taken to keep the tension in the umbilical low but sufficient to remain near vertical in use and to roll up neatly during recovery. A device called a
bell cursor may be used to guide and control the motion of the bell through the air and the splash zone near the surface, where waves can move the bell significantly. Once the bell is at the correct depth, the final adjustments to pressure are made and after final checks, the supervisor instructs the divers to lock out of the bell. The hatch is at the bottom of the bell and can only be opened if the pressure inside is balanced with the ambient water pressure. The bellman tends the working diver's umbilical through the hatch during the dive. If the diver experiences a problem and needs assistance, the bellman will exit the bell and follow the diver's umbilical to the diver and render whatever help is necessary and possible. Each diver carries back-mounted bailout gas, which should be sufficient to allow a safe return to the bell in the event of an umbilical gas supply failure. Breathing gas is supplied to the divers from the surface through the bell umbilical. If this system fails, the bell carries an on-board gas supply which is plumbed into the bell gas panel and can be switched by operating the relevant valves. On-board gas is generally carried externally in several storage cylinders of 50 litres capacity or larger, connected through pressure regulators to the gas panel. Helium is a very effective heat transfer material, and divers may lose heat rapidly if the surrounding water is cold. To prevent hypothermia, hot-water suits are commonly used for saturation diving, and the breathing gas supply may be heated. Heated water is produced at the surface and piped to the bell through a hot-water line in the bell umbilical, then is transferred to the divers through their excursion umbilicals. The umbilicals also have cables for electrical power to the bell and helmet lights, and for voice communications and closed circuit video cameras. In some cases the breathing gas is recovered to save the expensive helium. This is done through a reclaim hose in the umbilicals, which ducts exhaled gas exhausted through a reclaim valve on the helmet, through the umbilicals and back to the surface, where the carbon dioxide is
scrubbed and the gas
boosted into storage cylinders for later use.
Lock-in, lock-out, and transfer under pressure Lock-in (also lock in) is the process of passing from the outside ambient pressure to an internally pressurised space. In saturation diving the internal space of the accommodation is generally at a significantly higher pressure than the outside, and an airlock is needed as an intermediate compartment. Locking into the bell from the water is done at equal pressures so an intermediate airlock is not required. The opposite process, called lock-out (or lock out), is passing out of the internally pressurised space to ambient pressure surroundings. When the diver transfers from one hyperbaric chamber to another at an internal pressure that is different from the external ambient pressure, the procedure is called transfer under pressure.
Lock-on, lock-off, and the bell run Lock-on (or lock on) is the airtight connection of one pressurised compartment to another, and lock-off (or lock off) is the separation of two connected pressurised compartments from each other. An intermediate airlock or trunking space is needed which is equalised from ambient pressure to internal pressure after the seal has been made, and vented to ambient before disconnection. A bell run is the time from when a pressurised bell is locked off the transfer chamber with divers in it to the time it is locked back on, but excluding the transfer under pressure.
Excursions from storage depth It is quite common for saturation divers to need to work over a range of depths while the saturation system can only maintain one or two storage depths at any given time. A change of depth from storage depth during a dive is known as an excursion from storage depth, and divers can make excursions upwards (ascending excursion) and downwards (descending excursion), or both upwards and downwards (mixed excursion). The depth range between maximum and minimum excursion depth is called the excursion range or excursion window. Any excursion will impose both compression and
decompression stress on the diver. Excursions can be made within specific limits, based on the storage depth, without incurring a decompression stop obligation when returning to storage depth, just as there are
no-stop limits when returning to surface pressure for surface oriented diving. The allowed depth change may be the same in both directions, or sometimes less upward than downward. Excursion limits are generally based on a 6 to 8 hour time limit, as this is the standard time limit for a diving shift. Each publisher of excursion limits also specifies the conditions under which their limits are valid, and these conditions vary. Some require a longer stabilisation period before the excursion, or between the excursion and start of decompression, others allow excursions on consecutive dives These excursion limits imply a significant change in gas load in all tissues for a maximum excursion for 6 to 8 hours, and experimental work has shown that both venous blood and brain tissue are likely to develop small asymptomatic bubbles after a full shift at both the upward and downward excursion limits. These bubbles remain small due to the relatively small pressure ratio between storage and excursion pressure, and are generally resolved by the time the diver is back on shift, and residual bubbles do not accumulate over sequential shifts. However, any residual bubbles pose a risk of growth if decompression is started before they are eliminated. Ascent rate during excursions is limited, to minimize the risk and amount of bubble formation. Bubble formation during an excursion starts during or after the ascent phase of that excursion. An upward excursion is a decompression from saturation, analogous to an ascent to altitude from sea level, or a
hypobaric decompression, followed by a return to initial pressure, while a downward excursion is analogous to a surface oriented dive, followed by a non-saturation decompression back to the initial pressure.
Inner ear decompression sickness is a relatively frequent symptom of DCS as a consequence of excursions in deep saturation dives, in comparison to its very low frequency in decompressions from bounce dives. After some incidences of decompression sickness following the earlier excursion limits, the US Navy derived an empirical formula in 1989 for unlimited duration upward excursions from storage depth, using experimental data for storage depths from 36 to 1100 fsw. :UEXD = ((0.1574 × D1 + 6.197)0.5 - 1) ÷ 0.0787 where UEXD = Upward excursion distance, and D1 = pre-excursion storage depth in fsw. A minimum interval between maximum excursions of 48 hours was specified, and a minimum PO2 of 0.42ATA for the breathing gas. Commercial diving contractors have developed their own excursion limits based on experience in the field, and there are limits specified by other regulatory dive tables that are more conservative. Available data does not indicate that any of these procedures are inherently unsafe, or that upwards excursions are inherently more risky than downward, though mathematical modeling suggests that reducing the pre-decompression hold time is likely to result in higher risk of decompression sickness after a major excursion.
Decompression from saturation When a diver breathes pressurized gas at depths greater than about 6 m, metabolically inert gases are needed in the mixture to dilute oxygen to non-toxic levels. These gases dissolve harmlessly into the body's tissues, but if they come out of solution too quickly during decompression, they form bubbles in the tissues which can cause
decompression sickness ("the bends"), a harmful and potentially fatal condition. To prevent this, divers must follow a controlled decompression process, allowing these inert gases to be safely eliminated through the lungs. However, once a diver's tissues reach full saturation for a given gas mixture and pressure, no additional inert gas accumulates, meaning decompression time remains the same regardless of further exposure. If divers work and live at pressure for a long period, and are decompressed only at the end of the period, the risks associated with decompression are limited to this single exposure. As decompression is done in the relative safety and comfort of a saturation habitat, it is done on a very conservative profile, minimising the risk of bubble formation, growth and the consequent injury to tissues. A consequence of these procedures is that saturation divers are more likely to suffer decompression sickness symptoms in the slowest tissues, whereas bounce divers are more likely to develop bubbles in faster tissues. Saturation diving takes advantage of this by having divers remain in that saturated state. When not in the water, the divers live in a sealed environment which maintains their pressurised state; this can be an ambient pressure
underwater habitat or a
saturation system at the surface, with transfer to and from the pressurised living quarters to the equivalent depth underwater via a
closed, pressurised diving bell. This may be maintained for up to several weeks, and divers are decompressed to surface pressure only once, at the end of their tour of duty. By limiting the number of decompressions in this way, and using a
conservative decompression schedule the risk of decompression sickness is significantly reduced, and the total time spent decompressing is minimized. Saturation divers typically breathe a
helium–oxygen mixture to prevent
nitrogen narcosis, and limit
work of breathing, but at shallow depths saturation diving can be done on
nitrox mixtures. Most of the physiological and medical aspects of diving to the same depths are much the same in saturation and bell-bounce ambient pressure diving, or are less of a problem, but there are medical and psychological effects of living under saturation for extended periods. Three major origins of commercial saturation procedures can be identified: US Navy, Comex and NORSOK, and there has been a tendency in commercial saturation diving to empirically adapt procedures according to the needs of the contractor and industry experience. Although there are differences due to history and local adaptation, the general tendency is towards considerable similarity in storage partial pressure of oxygen and decompression rates from relatively deep depths. There are some common rules of accepted good practice: A final decompression is not started with an upward excursion; a stabilising period, the , is used between an excursion dive and the start of decompression, during which the content of oxygen is raised from the partial pressure used for storage to the higher partial pressure used for decompression; and divers are encouraged to perform mild exercise during decompression. Decompression from a saturation dive is a slow process. The rate of decompression typically ranges between 3 and 6 fsw (0.9 and 1.8 msw) per hour. The US Navy Heliox saturation decompression rates require a partial pressure of oxygen to be maintained at between 0.44 and 0.48 atm when possible, but not to exceed 23% by volume, to restrict the risk of fire. For practicality the decompression is done in increments of 1 fsw at a rate not exceeding 1 fsw per minute, followed by a stop, with the average complying with the table ascent rate. Decompression is done for 16 hours in 24, with the remaining 8 hours split into two rest periods. A further adaptation generally made to the schedule is to stop at 4 fsw for the time that it would theoretically take to complete the decompression at the specified rate, i.e. 80 minutes, and then complete the decompression to surface at 1 fsw per minute. This is done to avoid the possibility of losing the door seal at a low pressure differential and losing the last hour or so of slow decompression.
Intermediate storage depths Operational requirements may require work to be done at depths which are further from storage depth then the safe limits for excursions. Multiple decompressions are considered to impose greater physiological stress on the divers, and reduce the advantages of saturation diving, so when necessary, they are generally limited to one of three
profile types: • a
maximum decompression dose, equivalent to a specified total accumulated depth change, or • a
maximum total number of decompressions, regardless of the total change in pressure, generally one intermediate decompression and one intermediate compression, before final decompression, and known as the "W" profile, or •
not to allow further compression once decompression has been started. This is known as a "V" profile. Serial compressions with intermediate storage depths are allowed until the maximum depth, and decompression may occur in stages with intermediate storage depths, until final decompression to surface. Decompression to an intermediate storage depth is called intermediate decompression.
Decompression following a recent excursion Neither the excursions nor the decompression procedures currently in use have been found to cause decompression problems in isolation. However, there appears to be significantly higher risk when excursions are followed by decompression before non-symptomatic bubbles resulting from excursions have totally resolved. Starting decompression while bubbles are present appears to be the significant factor in many cases of otherwise unexpected decompression sickness during routine saturation decompression. The Norwegian standards do not allow decompression following directly on an excursion.
Emergency decompression Emergency decompression is occasionally necessary due to unforeseen circumstances. By its nature there are few precedents and no clinical testing, and procedures tend to be adapted to circumstances. Procedures that have been used and worked have used the a combination of one or more of the following options to accelerate decompression: • An initial excursion • Relatively high ascent rates • Higher oxygen partial pressure than normally considered desirable to maximise the oxygen window. Very little is known with confidence about how best to decompress from saturation in an emergency. A DMAC consensus document has been issued with tentative advice on possible procedures based on a balance of perceived risk. These procedures are not supported by experience or experimental work as there is very little of either, and constitute an educated guess at best. The risk of symptomatic decompression sickness is expected to increase as the rate of decompression increases, with earlier pain only symptoms, and more serious symptoms developing later or at higher decompression rates. Existing decompression tables for accelerated saturation decompression from the US Navy, Duke Tables, and Comex procedures were considered inadequate for the emergency scenarios envisaged, although they are faster than the schedules in general commercial use. Recommendations include the use of high oxygen partial pressures before and during decompression, with the actual partial pressure chosen depending on the predicted total duration of the decompression. Environmental factors such as dehydration, stress, gas contamination and confinement are considered likely to affect the risk. It is considered of high importance to maintain hydration at high levels. Intravenous administration may be appropriate. The emergency decompression should be planned to make use of all the expected time available, at the slowest practicable rate, using the highest oxygen partial pressure appropriate for the time scale. Environmental control of the chamber should maintain temperature as closely as possible, and divers should move around enough to aid circulation, but not exercise strenuously. It is considered safer in an accelerated decompression to slow down the decompression, or stop and recompress if the situation changes than to start slow and accelerate decompression if the situation deteriorates.
Duration of exposure and surface intervals The
Diving Medical Advisory Council recommends that under normal circumstances the duration of a saturation dive, including compression and decompression, should not exceed 28 days, and the interval between saturation exposures should generally equal the duration of the previous exposure, with a cumulative exposure of not more than 182 days in any 12-month period. There is less guidance available regarding intervals between saturation and deep gas bounce diving or air diving. ==Saturation diving system==