Several companies and universities are developing technologies and prototypes which represent improvements over current space suits.
Additive manufacturing 3D printing (additive manufacturing) can be used to reduce the mass of hard-shell space suits while retaining the high mobility they provide. This fabrication method also allows for the potential for in-suit fabrication and repair of suits, a capability which is not currently available, but will likely be necessary for Martian exploration. The
University of Maryland began development of a prototype 3D printed hard suit in 2016, based on the kinematics of the
AX-5. The prototype arm segment is designed to be evaluated in the
Space Systems Laboratory glovebox to compare mobility to traditional soft suits. Initial research has focused on the feasibility of printing rigid suit elements, bearing races, ball bearings, seals, and sealing surfaces.
Astronaut Glove Challenge There are certain difficulties in designing a dexterous space suit glove and there are limitations to the current designs. For this reason, the
Centennial Astronaut Glove Challenge was created to build a better glove. Competitions have been held in 2007 and 2009, and another is planned. The 2009 contest required the glove to be covered with a micro-meteorite layer.
Aouda.X Since 2009, the
Austrian Space Forum has been developing "Aouda.X", an experimental Mars
analogue space suit focusing on an advanced
human–machine interface and on-board computing network to increase
situational awareness. The suit is designed to study contamination vectors in planetary exploration analogue environments and create limitations depending on the pressure regime chosen for a simulation. Since 2012, for the Mars2013 analogue mission by the Austrian Space Forum to
Erfoud,
Morocco, the Aouda.X analogue space suit has a sister in the form of Aouda.S. This is a slightly less sophisticated suit meant primarily to assist Aouda.X operations and be able to study the interactions between two (analogue) astronauts in similar suits. The Aouda.X and Aouda.S space suits have been named after the
fictional princess from the
Jules Verne's 1873 novel
Around the World in Eighty Days. A public display mock-up of Aouda.X (called Aouda.D) is currently on display at the Dachstein Ice Cave in
Obertraun,
Austria, after the experiments done there in 2012.
Axiom Space and Prada In 2024, at the
International Astronautical Congress in Milan, Italy, Axiom Space and Prada showed the results of an ongoing collaboration to develop a spacesuit for NASA's Artemis III mission. NASA foresaw a single suit capable of supporting: survivability during launch, entry and abort;
zero-gravity EVA; lunar surface EVA; and Mars surface EVA. On June 11, 2008, NASA awarded a US$745 million contract to
Oceaneering International to create the new space suit.
Final Frontier Design IVA Space Suit Final Frontier Design (FFD) is developing a commercial full IVA space suit, with their first suit completed in 2010. FFD's suits are intended as a light-weight, highly mobile, and inexpensive commercial space suits. Since 2011, FFD has upgraded IVA suit's designs, hardware, processes, and capabilities. FFD has built a total of 7 IVA space suit (2016) assemblies for various institutions and customers since founding, and has conducted high fidelity human testing in simulators, aircraft, microgravity, and hypobaric chambers. FFD has a Space Act Agreement with NASA's Commercial Space Capabilities Office to develop and execute a Human Rating Plan for FFD IVA suit. FFD categorizes their IVA suits according to their mission: Terra for Earth-based testing, Stratos for high altitude flights, and Exos for orbital space flights. Each suit category has different requirements for manufacturing controls, validations, and materials, but are of a similar architecture.
I-Suit The
I-Suit is a space suit prototype also constructed by ILC Dover, which incorporates several design improvements over the EMU, including a weight-saving soft upper torso. Both the Mark III and the I-Suit have taken part in NASA's annual
Desert Research and Technology Studies (D-RATS) field trials, during which suit occupants interact with one another, and with rovers and other equipment.
Mark III The
Mark III is a NASA prototype, constructed by ILC Dover, which incorporates a hard lower torso section and a mix of soft and hard components. The Mark III is markedly more mobile than previous suits, despite its high operating pressure (), which makes it a "zero-prebreathe" suit, meaning that astronauts would be able to transition directly from a one-atmosphere, mixed-gas space station environment, such as that on the International Space Station, to the suit, without risking decompression sickness, which can occur with rapid depressurization from an atmosphere containing nitrogen or another inert gas.
MX-2 The MX-2 is a space suit analogue constructed at the
University of Maryland's Space Systems Laboratory. The MX-2 is used for crewed
neutral buoyancy testing at the Space Systems Lab's Neutral Buoyancy Research Facility. By approximating the work envelope of a real EVA suit, without meeting the requirements of a flight-rated suit, the MX-2 provides an inexpensive platform for EVA research, compared to using EMU suits at facilities like NASA's
Neutral Buoyancy Laboratory. The MX-2 has an operating pressure of 2.5–4 psi. It is a rear-entry suit, featuring a fiberglass
HUT. Air, LCVG cooling water, and power are open loop systems, provided through an
umbilical. The suit contains a
Mac Mini computer to capture sensor data, such as suit pressure, inlet and outlet air temperatures, and heart rate. Resizable suit elements and adjustable ballast allow the suit to accommodate subjects ranging in height from , and with a weight range of .
North Dakota suit Beginning in May 2006, five
North Dakota colleges collaborated on a new space suit prototype, funded by a US$100,000 grant from NASA, to demonstrate technologies which could be incorporated into a planetary suit. The suit was tested in the
Theodore Roosevelt National Park badlands of western North Dakota. The suit has a mass of without a life support backpack, and costs only a fraction of the standard US$12,000,000 cost for a flight-rated NASA space suit. The suit was developed in just over a year by students from the
University of North Dakota,
North Dakota State,
Dickinson State, the state
College of Science and
Turtle Mountain Community College. The mobility of the North Dakota suit can be attributed to its low operating pressure; while the North Dakota suit was field tested at a pressure of differential, NASA's EMU suit operates at a pressure of , a pressure designed to supply approximately sea-level oxygen partial pressure for
respiration (see discussion
above).
PXS NASA's Prototype eXploration Suit (PXS), like the Z-series, is a rear-entry suit compatible with suitports. The suit has components which could be 3D printed during missions to a range of specifications, to fit different individuals or changing mobility requirements.
Suitports A
suitport is a theoretical alternative to an
airlock, designed for use in hazardous environments and in
human spaceflight, especially
planetary surface exploration. In a suitport system, a rear-entry space suit is attached and sealed against the outside of a spacecraft, such that an astronaut can enter and seal up the suit, then go on EVA, without the need for an airlock or depressurizing the spacecraft cabin. Suitports require less mass and volume than airlocks, provide
dust mitigation, and prevent cross-contamination of the inside and outside environments. Patents for suitport designs were filed in 1996 by Philip Culbertson Jr. of NASA's Ames Research Center and in 2003 by Joerg Boettcher, Stephen Ransom, and Frank Steinsiek.
Z-series In 2012, NASA introduced the Z-1 space suit, the first in the Z-series of space suit prototypes designed by NASA specifically for planetary extravehicular activity. The Z-1 space suit includes an emphasis on mobility and protection for space missions. It features a soft torso versus the hard torsos seen in previous NASA EVA space suits, which reduces mass. It has been labeled the "Buzz Lightyear suit" due to its green streaks for a design. In 2014, NASA released the design for the Z-2 prototype, the next model in the Z-series. NASA conducted a poll asking the public to decide on a design for the Z-2 space suit. The designs, created by fashion students from Philadelphia University, were "Technology", "Trends in Society", and "Biomimicry". The design "Technology" won, and the prototype is built with technologies like
3D printing. The Z-2 suit will also differ from the Z-1 suit in that the torso reverts to the hard shell, as seen in NASA's EMU suit.
EuroSuit In 2023,
CNES contracted with
Spartan Space to develop a European IVA spacesuit named
EuroSuit, with plans to test it on the
ISS in 2026. In 2026, French astronaut
Sophie Adenot launched on
SpaceX Crew-12 with a prototype of the space suit to be tested on board the ISS. ==In fiction==