jewelry Approximately half of the tungsten is consumed for the production of hard materials – namely
tungsten carbide – with the remaining major use being in alloys and steels. Less than 10% is used in other
chemical compounds. Because of the high ductile-brittle transition temperature of tungsten, its products are conventionally manufactured through
powder metallurgy,
spark plasma sintering,
chemical vapor deposition,
hot isostatic pressing, and
thermoplastic routes. A more flexible manufacturing alternative is
selective laser melting, which is a form of
3D printing and allows creating complex three-dimensional shapes.
Industrial Tungsten is mainly used in the production of hard materials based on
tungsten carbide (WC), one of the hardest
carbides. WC is an efficient
electrical conductor, but W2C is less so. WC is used to make wear-resistant
abrasives, and "carbide" cutting tools such as knives, drills,
circular saws,
dies,
milling and
turning tools used by the metalworking, woodworking,
mining,
petroleum and construction industries. The
jewelry industry makes rings of sintered
tungsten carbide, tungsten carbide/metal composites, and also metallic tungsten. WC/metal composite rings use nickel as the metal matrix in place of
cobalt because it takes a higher luster when polished. Sometimes manufacturers or retailers refer to
tungsten carbide as a metal, but it is a
ceramic. Because of tungsten carbide's hardness, rings made of this material are extremely abrasion resistant, and will hold a burnished finish longer than rings made of metallic tungsten. Tungsten carbide rings are brittle, however, and may crack under a sharp blow.
Alloys The hardness and heat resistance of tungsten can contribute to useful
alloys. A good example is
high-speed steel, which can contain as much as 18% tungsten. Tungsten's high melting point makes tungsten a good material for applications like
rocket nozzles, for example in the
UGM-27 Polaris submarine-launched ballistic missile. Tungsten alloys are used in a wide range of applications, including the aerospace and automotive industries and radiation shielding.
Superalloys containing tungsten, such as
Hastelloy and
Stellite, are used in
turbine blades and wear-resistant parts and coatings. Tungsten's heat resistance makes it useful in
arc welding applications when combined with another highly-conductive metal such as silver or copper. The silver or copper provides the necessary conductivity and the tungsten allows the welding rod to withstand the high temperatures of the arc welding environment.
Permanent magnets Quenched (martensitic) tungsten steel (approx. 5.5% to 7.0% W with 0.5% to 0.7% C) was used for making hard permanent magnets, due to its high
remanence and
coercivity, as noted by
John Hopkinson (1849–1898) as early as 1886. The magnetic properties of a metal or an alloy are very sensitive to microstructure. For example, while the element tungsten is not ferromagnetic (but
iron is), when it is present in steel in these proportions, it stabilizes the
martensite phase, which has greater ferromagnetism than the
ferrite (iron) phase due to its greater resistance to
magnetic domain wall motion.
Military Tungsten, usually alloyed with
nickel,
iron, or
cobalt to form heavy alloys, is used in
kinetic energy penetrators as an alternative to
depleted uranium, in applications where uranium's
radioactivity is problematic even in depleted form, or where uranium's additional
pyrophoric properties are not desired (for example, in ordinary small arms bullets designed to penetrate body armor). Similarly, tungsten alloys have also been used in
shells,
grenades, and
missiles, to create supersonic shrapnel. Germany used tungsten during World War II to produce shells for anti-tank gun designs using the Gerlich
squeeze bore principle to achieve very high muzzle velocity and enhanced armor penetration from comparatively small caliber and light weight field artillery. The weapons were highly effective but a shortage of tungsten used in the shell core, caused in part by the
Wolfram Crisis, limited their use. Tungsten has also been used in
dense inert metal explosives, which use it as dense powder to reduce collateral damage while increasing the lethality of explosives within a small radius.
Chemical applications Tungsten(IV) sulfide is a high temperature
lubricant and is a component of catalysts for
hydrodesulfurization. MoS2 is more commonly used for such applications. Tungsten
oxides are used in
ceramic glazes and
calcium/
magnesium tungstates are used widely in
fluorescent lighting. Crystal
tungstates are used as
scintillation detectors in
nuclear physics and
nuclear medicine. Other salts that contain tungsten are used in the chemical and
tanning industries. Tungsten containing catalysts are promising for epoxidation, oxidation, and hydrogenolysis reactions. Tungsten heteropoly acids are key component of multifunctional catalysts. Tungstates can be used as photocatalyst, while the tungsten sulfide as electrocatalyst.
Niche uses Applications requiring its high density include weights,
counterweights, ballast keels for yachts, tail ballast for commercial aircraft, rotor weights for civil and military helicopters, and as ballast in race cars for
NASCAR and
Formula One. Being slightly less than twice the density, tungsten is seen as an alternative (albeit more expensive) to lead
fishing sinkers.
Depleted uranium is also used for these purposes, due to similarly high density. Seventy-five-kg blocks of tungsten were used as "cruise balance mass devices" on the entry vehicle portion of the 2012
Mars Science Laboratory spacecraft. It is an ideal material to use as a
dolly for
riveting, where the mass necessary for good results can be achieved in a compact bar. High-density alloys of tungsten with nickel, copper or iron are used in high-quality
darts (to allow for a smaller diameter and thus tighter groupings) or for
artificial flies (tungsten beads allow the fly to sink rapidly). Tungsten is also used as a heavy bolt to lower the rate of fire of the
SWD M11/9 sub-machine gun from 1300 RPM to 700 RPM. Some
string instrument strings incorporates tungsten. Tungsten is used as an absorber on the electron telescope on the
Cosmic Ray System of the two
Voyager spacecraft.
Gold substitution Its density, similar to that of gold, allows tungsten to be used in jewelry as an alternative to
gold or
platinum. Metallic tungsten is
hypoallergenic, and is harder than gold alloys (though not as hard as tungsten carbide), making it useful for
rings that will resist scratching, especially in designs with a
brushed finish. Because the density is so similar to that of gold (tungsten is only 0.36% less dense), and its price of the order of one-thousandth, tungsten can also be used in
counterfeiting of
gold bars, such as by plating a tungsten bar with gold, which has been observed since the 1980s, or taking an existing gold bar, drilling holes, and replacing the removed gold with tungsten rods. The densities are not exactly the same, and other properties of gold and tungsten differ, but gold-plated tungsten will pass superficial tests.
Electronics Because it retains its strength at high temperatures and has a high
melting point, elemental tungsten is used in many high-temperature applications, such as
incandescent light bulb,
cathode-ray tube, and
vacuum tube filaments,
heating elements, and
rocket engine nozzles. torch Because of its conductive properties and relative chemical inertness, tungsten is also used in
electrodes, and in the emitter tips in electron-beam instruments that use
field emission guns, such as
electron microscopes. In electronics, tungsten is used as an interconnect material in
integrated circuits, between the
silicon dioxide dielectric material and the transistors. It is used in metallic films, which replace the wiring used in conventional electronics with a coat of tungsten (or
molybdenum) on
silicon. The electronic structure of tungsten makes it one of the main sources for
X-ray targets, and also for shielding from high-energy
radiations (such as in the
radiopharmaceutical industry for shielding radioactive samples of
FDG). It is also used in gamma imaging as a material from which coded apertures are made, due to its excellent shielding properties. Tungsten powder is used as a filler material in
plastic composites, which are used as a nontoxic substitute for
lead in
bullets,
shot, and radiation shields. Since this element's thermal expansion is similar to
borosilicate glass, it is used for making glass-to-metal seals. Tungsten is used in producing vibration motors, also known as mobile vibrators. These motors are integral components that provide tactile feedback to users, alerting them to incoming calls, messages, and notifications. Tungsten's high density, hardness, and wear resistance property helps to endure the high-speed rotational vibrations these motors generate.
Nanowires Through top-down
nanofabrication processes, tungsten
nanowires have been fabricated and studied since 2002. Due to a particularly high surface to volume ratio, the formation of a surface oxide layer and the single crystal nature of such material, the mechanical properties differ fundamentally from those of bulk tungsten. Such tungsten nanowires have potential applications in
nanoelectronics and importantly as pH probes and gas sensors. In similarity to
silicon nanowires, tungsten nanowires are frequently produced from a bulk tungsten precursor followed by a
thermal oxidation step to control morphology in terms of length and aspect ratio. Using the
Deal–Grove model it is possible to predict the oxidation kinetics of nanowires fabricated through such thermal oxidation processing.
Fusion power Due to its high melting point and good erosion resistance, tungsten is a lead candidate for the most exposed sections of the plasma-facing inner wall of
nuclear fusion reactors. Tungsten, as a plasma-facing component material, features exceptionally low
tritium retention through co-deposition and implantation, which enhances safety by minimizing radioactive inventory, improves fuel efficiency by making more fuel available for fusion reactions, and supports operational continuity by reducing the need for frequent fuel removal from surfaces. It will be used as the
plasma-facing material of the
divertor in the
ITER reactor, and is currently in use in the
JET test reactor. ==Biological role==