Plastics are usually classified by their chemical structure of the polymer's backbone and side chains. Important groups classified in this way include the
acrylics,
polyesters,
silicones,
polyurethanes, and
halogenated plastics. Plastics can be classified by the chemical process used in their synthesis, such as
condensation,
polyaddition, and
cross-linking. They can also be classified by their
physical properties, including
hardness,
density,
tensile strength,
thermal resistance, and
glass transition temperature. Plastics can additionally be classified by their resistance and reactions to various substances and processes, such as exposure to organic solvents,
oxidation, and
ionizing radiation. Other classifications of plastics are based on qualities relevant to manufacturing or product design for a particular purpose. Examples include
thermoplastics,
thermosets,
conductive polymers,
biodegradable plastics,
engineering plastics and
elastomers.
Thermoplastics and thermosetting polymers One important classification of plastics is the degree to which the chemical processes used to make them are reversible or not. Thermoplastics do not undergo chemical change in their composition when heated and thus can be molded repeatedly. Examples include polyethylene (PE),
polypropylene (PP),
polystyrene (PS), and polyvinyl chloride (PVC). Thermosetting polymers, also known as thermosets, can melt and take shape only once: after they have solidified, they stay solid and retain their shape permanently. If reheated, thermosets decompose rather than melt. Examples of thermosets include epoxy resin, polyimide, and Bakelite. The
vulcanization of
rubber is an example of this process. Before heating in the presence of sulfur, natural rubber (
polyisoprene) is a sticky, slightly runny material, and after vulcanization, the product is dry and rigid. :
Commodity, engineering, and high-performance plastics Commodity plastics Commodity plastics or commodity polymers are plastics produced in high volumes for applications such as packaging, food containers, and household products, including both
disposable products and
durable goods. In contrast to
engineering plastics, commodity plastics tend to be inexpensive to produce and exhibit relatively weak mechanical properties. Widely used commodity plastics include
polyethylene (PE),
polypropylene (PP),
polystyrene (PS),
polyvinyl chloride (PVC),
poly(methyl methacrylate) (PMMA), and
polyethylene terephthalate (PET). Products made from commodity plastics include
disposable plates,
disposable cups, photographic and magnetic tape, clothing, reusable bags, medical trays, and seeding trays. Approximately 80% of global plastic production includes commodity plastics, a type of plastics primarily chosen for their low cost and ease of manufacturing. These plastics are mass-produced and ubiquitous in packaging, food containers, and single-use items. Most commodity plastics are identifiable by their
Resin Identification Codes (RICs), a standardized numbering system developed by
ASTM International. :
Polyethylene terephthalate (PET or PETE) :
High-density polyethylene (HDPE or PE-HD) :
Polyvinyl chloride (PVC or V) :
Low-density polyethylene (LDPE or PE-LD), :
Polypropylene (PP) :
Polystyrene (PS) Beyond the six most widely recognized listed above, there are more commodity plastics that are also mass-produced and commonly used, such as
polyurethanes (PURs). PURs are a class of plastics also designated as commodity plastics due to their low cost, ease of manufacturing, and versatility. However, they lack RICs because they encompass many chemically diverse formulations such as foams and adhesives. Packaging represents the largest application of commodity plastics, consuming 146 million metric tons (36% of global production) in 2015 alone. Beyond packaging, however, these plastics are critical in various other fields such as agriculture, construction, consumer goods, and healthcare. Although many traits such as durability and resistance to
biodegradability are desirable in various applications, they have led to significant environmental issues. An estimated 8 to 12 million tons of plastic enter oceans annually, primarily from mismanaged packaging waste. Commodity plastics account for the majority of this pollution, as their recycling rates remain low (e.g., only ~9% of all plastics are recycled globally). Microplastics derived from their degradation further threaten ecosystems and human health. The roughly 20% of remaining plastics are engineering and high-performance plastics, valued for their strength, heat resistance, chemical resistance, and other exceptional qualities. These kinds of plastics are more expensive, less common, and often used in more specialized applications.
Engineering plastics Engineering plastics are more robust and are used to manufacture products such as vehicle parts, building and construction materials, and some machine parts. In some cases, they are
polymer blends consisting mixtures of polymers. •
Acrylonitrile butadiene styrene (ABS): electronic equipment cases (e.g., computer monitors, printers, keyboards) and drainage pipes •
High-impact polystyrene (HIPS): refrigerator liners,
food packaging, and vending cups •
Polycarbonate (PC): compact discs, eyeglasses,
riot shields, security windows, traffic lights, and lenses • Polycarbonate + acrylonitrile butadiene styrene (PC + ABS): a blend of PC and ABS that creates a stronger plastic used in car interior and exterior parts and in mobile phone bodies • Polyethylene + acrylonitrile butadiene styrene (PE + ABS): a slippery blend of PE and ABS used in low-duty dry bearings •
Polymethyl methacrylate (PMMA) (
acrylic): contact lenses (of the original "hard" variety), glazing (best known in this form by its various trade names around the world; e.g.
Perspex, Plexiglas, and Oroglas), fluorescent-light diffusers, and rear light covers for vehicles. It also forms the basis of artistic and commercial
acrylic paints, when suspended in water with the use of other agents. •
Silicones (polysiloxanes): heat-resistant resins used mainly as sealants but also used for high-temperature cooking utensils and as a base resin for industrial paints •
Urea-formaldehyde (UF): one of the aminoplasts used as a multi-colorable alternative to phenolics: used as a wood adhesive (for plywood, chipboard, hardboard) and electrical switch housings
High-performance plastics High-performance plastics are a category of polymers exhibiting superior properties compared to commodity and engineering plastics. These plastics can withstand high temperatures, often above 302°F (150°C), are highly resistant to chemical corrosion and degradation, have excellent mechanical and electric properties, and are lightweight and versatile. •
Polyphenylene sulfide (PPS): extreme chemical resistance, flame retardancy, and thermal stability (up to 428°F). •
Polyethersulfone (PES): best known for their clarity, high-temperature resistance (up to 392°F), and biocompatibility. Commonly used in medical devices, food-grade equipment, and aerospace lighting. •
Polyvinylidene fluoride (PVDF): a nonreactive thermoplastic fluoropolymer known for extreme
chemical resistance, ultraviolet stability, and
piezoelectric properties. Commonly used in semiconductor tubing, lithium-ion battery binders, and architectural coatings. •
Liquid-crystal polymers (LCPs): a class of polymers combining the properties of both liquids and crystals, known for extreme dimensional stability, low thermal expansion, and high dielectric strength. Commonly used in miniature electronics,
fiber-optic cables, and surgical devices. •
Polyimides (PIs): a class of high-performance thermosets, able to operate up to 572°F and best known for their excellent dielectric properties and radiation resistance. Commonly used in flexible printed circuits, space suit layers, and jet engine components. •
Polybenzimidazole (PBI): extremely high heat resistance (up to 752°F short-term), low outgassing, and flame resistance. Commonly used in
firefighting gear, semiconductor tools, and aerospace
thermal shields. •
Bismaleimide (BMI): known for its high glass transition temperature (around 482°F) and low moisture absorption. Commonly used in composite aircraft matrices and military radar systems. •
Cyanate esters: known for their low dielectric loss and space-grade radiation resistance. Commonly used in satellite components and radar antennas.
Amorphous and crystalline plastics Many plastics are
amorphous, meaning they lack a highly ordered molecular structure.
Crystalline plastics exhibit a pattern of more regularly spaced atoms, such as high-density polyethylene (HDPE),
polybutylene terephthalate (PBT), and polyether ether ketone (PEEK). However, some plastics are partially amorphous and partially crystalline in molecular structure, giving them both a melting point and one or more glass transitions (the temperature above which the extent of localized molecular flexibility is substantially increased). These so-called
semi-crystalline plastics include polyethylene, polypropylene, polyvinyl chloride, polyamides (nylons), polyesters and some polyurethanes.
Conductive polymers Conductive polymers include certain kinds of
polyacetylene, which attracted much academic interest. Conductivities as high as 80
kilosiemens per centimeter (kS/cm) have been achieved in such materials, although that value is not comparable to that of copper (60 MS/cm). A practical conductive plastic is
poly(3,4-ethylenedioxythiophene) polystyrene sulfonate.-->
Bioplastics While most plastics are produced from petrochemicals,
bioplastics are made substantially from renewable plant materials like cellulose and starch. Due both to the finite limits of fossil fuel reserves and to
rising levels of greenhouse gases caused primarily by the burning of those fuels, the development of bioplastics is a growing field. Global production capacity for bio-based plastics is estimated at 327,000 tonnes per year. In contrast, global production of polyethylene (PE) and polypropylene (PP), the world's leading petrochemical-derived polyolefins, was estimated at over 150 million tonnes in 2015. ==Plastic industry==