, India. More than 29 million metric tonnes of rubber were produced in 2022, of which over 50% was natural (15.1 million tonnes). Since the remainder is synthetic, which is derived from petroleum, the price of natural rubber is determined, to a large extent, by the prevailing global price of crude oil. Asia was the main source of natural rubber, accounting for about 90% of output in 2021. The three largest producers, Thailand, Indonesia, and Vietnam, together accounted for around 61% of all natural rubber production in 2022.
Collection In places such as Kerala and Sri Lanka, where coconuts are in abundance, the half shell of coconut was used as the latex collection container. Glazed pottery or aluminium or plastic cups became more common in
Kerala-India and other countries. The cups are supported by a wire that encircles the tree. This wire incorporates a spring so it can stretch as the tree grows. The latex is led into the cup by a
galvanised "spout" knocked into the bark.
Rubber tapping normally takes place early in the morning, when the internal pressure of the tree is highest. A good tapper can tap a tree every 20 seconds on a standard half-spiral system, and a common daily "task" size is between 450 and 650 trees. Trees are usually tapped on alternate or third days, although many variations in timing, length and number of cuts are used. "Tappers would make a slash in the bark with a small
hatchet. These slanting cuts allowed latex to flow from ducts located on the exterior or the inner layer of the bark
(cambium) of the tree. Since the cambium controls the growth of the tree, growth stops if it is cut. Thus, rubber tapping demanded accuracy, so that the incisions would not be too many given the size of the tree, or too deep, which could stunt its growth or kill it." It is common to tap a rubber tree at least twice, and sometimes three times, during its lifetime. The tree's economic lifespan depends on how efficiently the tapping is performed, as bark consumption is the critical factor. In Malaysia, the standard bark consumption for alternate daily tapping is 25 cm vertically per year. The latex-bearing tubes in the bark spiral upward to the right, so tapping cuts are usually made upward to the left in order to intersect more tubes. The trees release latex for about four hours before the flow stops as the latex naturally coagulates on the tapping cut, blocking the tubes in the bark. Tappers typically rest and eat after completing their tapping work, and begin collecting the liquid "field latex" around midday.
Field coagula The four types of field coagula are "cuplump", "treelace", "smallholders' lump", and "earth scrap". Each has significantly different properties. Some trees continue to drip after the collection leading to a small amount of "cup lump" that is collected at the next tapping. The latex that coagulates on the cut is also collected as "tree lace". Tree lace and cup lump together account for 10%–20% of the dry rubber produced. Latex that drips onto the ground, "earth scrap", is also collected periodically for processing of low-grade product.
Cup lump Cup lump is the coagulated material found in the collection cup when the tapper next visits the tree to tap it again. It arises from latex clinging to the walls of the cup after the latex was last poured into the bucket, and from late-dripping latex exuded before the latex-carrying vessels of the tree become blocked. It is of higher purity and of greater value than the other three types. 'Cup lumps' can also be used to describe a completely different type of coagulate that has collected in smallholder plantations over a period of 1–2 weeks. After tapping all of the trees, the tapper will return to each tree and stir in some type of acid, which allows the newly harvested latex to mix with the previously coagulated material. The rubber/acid mixture is what gives rubber plantations, markets, and factories a strong odor.
Tree lace Tree lace is the coagulum strip that the tapper peels off the previous cut before making a new cut. It usually has higher copper and manganese contents than cup lump. Both copper and manganese are pro-oxidants and can damage the physical properties of the dry rubber.
Smallholders' lump Smallholders' lump is produced by smallholders, who collect rubber from trees far from the nearest factory. Many Indonesian smallholders, who farm paddies in remote areas, tap dispersed trees on their way to work in the paddy fields and collect the latex (or the coagulated latex) on their way home. As it is often impossible to preserve the latex sufficiently to get it to a factory that processes latex in time for it to be used to make high quality products, and as the latex would anyway have coagulated by the time it reached the factory, the smallholder will coagulate it by any means available, in any container available. Some smallholders use small containers, buckets etc., but often the latex is coagulated in holes in the ground, which are usually lined with plastic sheeting. Acidic materials and fermented fruit juices are used to coagulate the latex – a form of assisted biological coagulation. Little care is taken to exclude twigs, leaves, and even bark from the lumps that are formed, which may also include tree lace.
Earth scrap Earth scrap is material that gathers around the base of the tree. It arises from latex overflowing from the cut and running down the bark, from rain flooding a collection cup containing latex, and from spillage from tappers' buckets during collection. It contains soil and other contaminants, and has variable rubber content, depending on the amount of contaminants. Earth scrap is collected by field workers two or three times a year and may be cleaned in a scrap-washer to recover the rubber, or sold to a contractor who cleans it and recovers the rubber. It is of low quality.
Processing Latex coagulates in the cups if kept for long and must be collected before this happens. The collected latex, "field latex", is transferred into coagulation tanks for the preparation of dry rubber or transferred into air-tight containers with sieving for ammoniation. Ammoniation, invented by patent lawyer and vice-president of the
United States Rubber Company Ernest Hopkinson around 1920, preserves the latex in a colloidal state for longer periods of time. Latex is generally processed into either latex concentrate for manufacture of dipped goods or coagulated under controlled, clean conditions using formic acid. The coagulated latex can then be processed into the higher-grade, technically specified block rubbers such as SVR 3L or SVR CV or used to produce Ribbed Smoke Sheet grades. Naturally coagulated rubber (cup lump) is used in the manufacture of TSR10 and TSR20 grade rubbers. Processing for these grades is a size reduction and cleaning process to remove contamination and prepare the material for the final stage of drying. The dried material is then baled and palletized for storage and shipment.
Vulcanized rubber Natural rubber is reactive and vulnerable to oxidization, but it can be stabilized through a heating process called vulcanization. Vulcanization is a process by which the rubber is heated and
sulfur,
peroxide, or
bisphenol are added to improve resistance and
elasticity and to prevent it from oxidizing.
Carbon black, which can be derived from a petroleum refinery or other natural incineration processes, is sometimes used as an additive to rubber to improve its strength, especially in vehicle tires. During vulcanization, rubber's polyisoprene molecules (long chains of isoprene) are heated and cross-linked with molecular bonds to sulfur, forming a 3-D matrix. The optimal percentage of sulfur is approximately 10%. In this form, the polyisoprene molecules orientation is still random but they become aligned when the rubber is stretched. This sulfur vulcanization makes the rubber stronger and more rigid, but still very elastic. And through the vulcanization process, the sulfur and latex are meant to be totally used up in individual form.
Transportation Natural rubber latex is shipped from factories in Southeast Asia, South America, and
West and Central Africa to destinations around the world. As the cost of natural rubber has risen significantly and rubber products are dense, the shipping methods offering the lowest cost per unit weight are preferred. Depending on destination, warehouse availability, and transportation conditions, some methods are preferred by certain buyers. In international trade, latex rubber is mostly shipped in 20-foot ocean containers. Inside the container, smaller containers are used to store the latex. == Rubber shortage and global economics ==