Beverage maturing oak barrel with a capacity of 200,000 Champagne bottles was created for the
1889 world exposition in Paris. An "ageing barrel" is used to
age wine;
distilled spirits such as
whiskey,
brandy, or
rum;
beer;
tabasco sauce; or (in smaller sizes)
traditional balsamic vinegar. When a wine or spirit ages in a barrel, small amounts of
oxygen are introduced as the barrel lets some air in (compare to
microoxygenation where oxygen is deliberately added). Oxygen enters a barrel when
water or
alcohol is lost due to
evaporation, a portion known as the "angels' share". In an environment with 100% relative
humidity, very little water evaporates and so most of the loss is alcohol, a useful trick if one has a wine with very high
proof. Most beverages are topped up from other barrels to prevent significant oxidation, although others such as
vin jaune and
sherry are not. Beverages aged in wooden barrels take on some of the compounds in the barrel, such as
vanillin and wood
tannins. The presence of these compounds depends on many factors, including the place of origin, how the staves were cut and dried, and the degree of "toast" applied during manufacture. Barrels used for aging are typically made of French or American
oak, but
chestnut and
redwood are also used. Some Asian beverages (e.g., Japanese
sake) use
Japanese cedar, which imparts an unusual, minty-piney flavor. In Peru and Chile, a grape distillate named
pisco is either aged in oak or in
earthenware.
Wines Some wines are fermented "on barrel", as opposed to in a neutral container like steel or wine-grade
HDPE (high-density polyethylene) tanks. Wine can also be fermented in large wooden tanks, which—when open to the atmosphere—are called "open-tops". Other wooden cooperage for storing wine or spirits range from smaller barriques to huge casks, with either
elliptical or round heads. The tastes yielded by French and American species of oak are slightly different, with French oak being subtler, while American oak gives stronger aromas. To retain the desired measure of oak influence, a
winery will replace a certain percentage of its barrels every year, although this can vary from 5 to 100%. Some winemakers use "200% new oak", where the wine is put into new oak barrels twice during the aging process.
Bulk wines are sometimes more cheaply flavored by soaking in
oak chips or added commercial oak flavoring instead of being aged in a barrel because of the much lower cost.
Sherry with glass barrel head to show the layer of
flor floating atop the aging wine
Sherry is stored in casks made of North American oak, which is slightly more porous than French or Spanish oak. The casks, or butts, are filled five-sixths full, leaving "the space of two fists" empty at the top to allow
flor to develop on top of the wine. Sherry is also commonly swapped between barrels of different ages, a process that is known as
solera.
Spirits Whiskey barrels are filled with new
bourbon whiskey and resting in a rack house for a period of typically 4 to 9 years (for good-quality bourbon), with the
char giving the bourbon its characteristic copper color. Laws in several jurisdictions require that whiskey be aged in wooden barrels. The law in the United States requires that "
straight whiskey" (with the exception of
corn whiskey) must be stored for at least two years in new, charred oak containers. Other forms of whiskey aged in used barrels cannot be called "straight". By Canadian law,
Canadian whiskies must "be aged in small wood for not less than three years", and "small wood" is defined as a wood barrel not exceeding capacity. Since US law requires the use of new barrels for several popular types of whiskey, which is not typically considered necessary elsewhere, whiskey made elsewhere is usually aged in used barrels that previously contained American whiskey (usually
bourbon whiskey). The typical bourbon barrel is in size, which is thus the
de facto standard whiskey barrel size worldwide. Some distillers transfer their whiskey into different barrels to "finish" or add qualities to the final product. These finishing barrels frequently aged a different spirit (such as rum) or wine. Other distillers, particularly those producing Scotch, often disassemble five used bourbon barrels and reassemble them into four casks with different barrel ends for aging Scotch, creating a type of cask referred to as a
hogshead.
Brandy Maturing is very important for a good
brandy, which is typically aged in oak casks. The wood used for those barrels is selected because of its ability to transfer certain aromas to the spirit.
Cognac is aged only in oak casks made from wood from the
Forest of Tronçais and more often from the Limousin forests.
Tequila Some types of
tequila are aged in oak barrels to mellow its flavor. "Reposado" tequila is aged for a period of two months to one year, "Añejo" tequila is aged for up to three years, and "Extra Añejo" tequila is aged for at least three years. Like with other spirits, longer aging results in a more pronounced flavor.
Beer Beers are sometimes aged in barrels which were previously used for maturing wines or spirits. This is most common in darker beers such as stout, which is sometimes aged in oak barrels identical to those used for whiskey. Whisky distiller Jameson notably purchases barrels used by Franciscan Well brewery for their Shandon Stout to produce a whisky branded as "Jameson Caskmates".
Cask ale is aged in the barrel (usually steel) for a short time before serving. Extensive barrel aging is required of many
sour beers.
Condiments Balsamic vinegar Traditional balsamic vinegar is aged in a series of wooden barrels.
Tabasco sauce The pepper mash used to make
Tabasco sauce is aged for three years in previously used oak whiskey barrels since its invention in 1868.
Soft drinks Vernors ginger ale is marketed as having a "barrel-aged" flavor, and the syrup used to produce the beverage was originally aged in oak barrels when first manufactured in the 19th century. Whether the syrup continues to be aged in oak is unclear.
Water storage Water barrels are often used to collect the
rainwater from dwellings (so that it may be used for irrigation or other purposes). This usage, known as
rainwater harvesting, requires (besides a large
rainwater barrel or water butt) adequate (waterproof) roof-covering and an adequate
rain pipe.
Oil storage Wooden casks of various sizes were used to store
whale oil on ships in the
age of sail. Its viscous nature made
sperm whale oil a particularly difficult substance to contain in staved containers. Oil coopers were probably the most skilled coopers in pre-industrial cooperage.
Olive oil,
seed oils and other organic oils were also placed in wooden casks for storage or transport. Wooden casks were also used to store mineral oil. The standard size
barrel of
crude oil or other
petroleum product (abbreviated bbl) is . This measurement originated in the early
Pennsylvania oil fields, and permitted both British and American merchants to refer to the same unit, based on the old English wine measure, the
tierce. Earlier, another size of whiskey barrel was the most common size; this was the barrel for proof spirits, which was of the same volume as five US bushels. However, by 1866, the oil barrel was standardized at 42 US gallons. Oil has not been shipped in barrels since the introduction of
oil tankers, but the 42 US gallon size is still used as a unit of measurement for pricing and tax and regulatory codes. Each barrel is refined into about of
gasoline, the rest becoming other products such as jet fuel and heating oil, using
fractional distillation. ==Barrel shape, construction and parts==