Fired bricks and clay blocks Bricks are made in a similar way to mud-bricks except without the fibrous binder such as straw and are
fired ("burned" in a
brick clamp or
kiln) after they have air-dried to permanently harden them. Kiln-fired clay bricks are a
ceramic material. Fired bricks can be solid or have hollow cavities to aid in drying and make them lighter and easier to transport. The individual bricks are placed upon each other in courses using
mortar, with successive courses being used to build up walls,
arches, and other architectural elements. Fired brick walls are usually substantially thinner than cob/adobe while keeping the same vertical strength. They require more energy to create but are easier to transport and store, and are lighter than stone blocks. Romans extensively used fired brick of a shape and type now called
Roman bricks. Building with brick gained much popularity in the mid-18th and 19th centuries. This was due to lower costs with increases in brick manufacturing and fire-safety in increasingly crowded cities. The
cinder block supplemented or replaced fired bricks in the late 20th century, often being used for the inner parts of masonry walls but also by themselves.
Structural clay tiles (clay blocks) are clay or
terracotta and typically are perforated with holes.
Cement composites Cement-bonded composites are made of hydrated cement paste that binds wood, particles, or fibers to make pre-cast building components. Various fibrous materials, including
paper,
fiberglass, and
carbon-fiber have been used as binders. Wood and natural fibers are composed of various soluble organic compounds like
carbohydrates,
glycosides and phenolics. These compounds are known to retard cement setting. Therefore, before using a wood in making cement-bonded composites, its compatibility with cement needs to be assessed. Wood-cement compatibility is the ratio of a parameter related to the property of a wood-cement composite to that of a neat cement paste. The compatibility is often expressed as a percentage value. To determine wood-cement compatibility, methods based on different properties are used, such as, hydration characteristics, strength, interfacial bond and morphology. Various methods are used by researchers such as the measurement of hydration characteristics of a cement-aggregate mix; the comparison of the mechanical properties of cement-aggregate mixes and the visual assessment of microstructural properties of the wood-cement mixes. It has been found that the hydration test by measuring the change in hydration temperature with time is the most convenient method. Recently, Karade et al. have reviewed these methods of compatibility assessment and suggested a method based on the ‘maturity concept’, i.e. taking in consideration both time and temperature of cement hydration reaction. Recent work on aging of lignocellulosic materials in the cement paste showed hydrolysis of hemicelluloses and lignin that affects the interface between particles or fibers and concrete and causes degradation. Bricks were laid in
lime mortar from the time of the Romans until supplanted by Portland cement
mortar in the early 20th century.
Cement blocks also sometimes are filled with
grout or covered with a
parge coat.
Concrete Concrete is a
composite building material made from the combination of
aggregate and a binder such as
cement. The most common form of concrete is Portland cement concrete, which consists of mineral aggregate (generally
gravel and
sand),
portland cement and
water. After mixing, the cement
hydrates and eventually hardens into a stone-like material. When used in the generic sense, this is the material referred to by the term "concrete". For a concrete construction of any size, as concrete has a rather low
tensile strength, it is generally strengthened using steel rods or bars (known as
rebars). This strengthened concrete is then referred to as
reinforced concrete. In order to minimise any air bubbles that would weaken the structure, a vibrator is used to eliminate any air that has been entrained when the liquid concrete mix is poured around the ironwork. Concrete has been the predominant building material in the modern age due to its longevity, formability, and ease of transport. Recent advancements such as
insulating concrete forms combine the concrete forming and other construction steps (installation of insulation). All materials must be taken in required proportions as described in standards.
Fabric The tent is the home of choice among nomadic groups all over the world. Two well-known types are the conical
teepee and the circular
yurt. The tent has been revived as a major construction technique with the development of
tensile architecture and synthetic fabrics. Modern buildings can be made of flexible material such as
fabric membranes, and supported by a system of steel cables, rigid or internal, or by air pressure.
Foam at CIBC bank in
Toronto. Recently, synthetic
polystyrene or
polyurethane foam has been used in combination with structural materials, such as concrete. It is lightweight, easily shaped, and an excellent insulator. Foam is usually used as part of a
structural insulated panel, wherein the foam is sandwiched between wood or cement or insulating concrete forms.
Glass Glassmaking is considered an art form as well as an industrial process or material. Clear windows have been used since the invention of glass to cover small openings in a building. Glass panes provided humans with the ability to both let light into rooms while at the same time keeping inclement weather outside. Glass is generally made from mixtures of sand and
silicates, in a very hot fire stove called a
kiln, and is very brittle. Additives are often included the mixture used to produce glass with shades of colors or various characteristics (such as
bulletproof glass or lightbulbs). The use of glass in architectural buildings has become very popular in modern culture. Glass "
curtain walls" can be used to cover the entire facade of a building, or it can be used to span over a wide roof structure in a "
space frame". These uses though require some sort of frame to hold sections of glass together, as glass by itself is too brittle and would require an overly large kiln to be used to span such large areas by itself.
Glass bricks were invented in the early 20th century.
Gypsum concrete Gypsum concrete is a mixture of
gypsum plaster and fibreglass
rovings. Although plaster and fibres
fibrous plaster have been used for many years, especially for ceilings, it was not until the early 1990s that serious studies of the strength and qualities of a walling system
Rapidwall, using a mixture of gypsum plaster and 300 mm plus fibreglass rovings, were investigated. With an abundance of gypsum (naturally occurring and by-product chemical FGD and phospho gypsums) available worldwide, Gypsum concrete-based building products, which are fully recyclable, offer significant environmental benefits.
Metal Metal is used as structural framework for larger buildings such as
skyscrapers, or as an external surface covering. There are many types of
metals used for building. Metal figures quite prominently in
prefabricated structures such as the
Quonset hut, and can be seen used in most cosmopolitan cities. It requires a great deal of human labor to produce metal, especially in the large amounts needed for the building industries.
Corrosion is metal's prime limitation when it comes to longevity. •
Steel is a metal
alloy whose major component is
iron, and is the usual choice for metal structural building materials. It is strong, flexible, and if refined well and/or
treated lasts a long time. • The lower
density and better
corrosion resistance of
aluminium alloys and
tin sometimes overcome their greater
cost. •
Copper is a valued building material because of its advantageous properties (see:
Copper in architecture). These include corrosion resistance, durability, low thermal movement, light weight, radio frequency shielding, lightning protection, sustainability, recyclability, and a wide range of finishes. Copper is incorporated into roofing, flashing, gutters, downspouts, domes, spires, vaults, wall cladding, building expansion joints, and indoor design elements. • Other metals used include
chrome,
gold,
silver, and
titanium. Titanium can be used for structural purposes, but it is much more expensive than steel. Chrome, gold, and silver are used as decoration, because these materials are expensive and lack structural qualities such as tensile strength or hardness.
Plastics penetrating a
concrete floor in a Canadian highrise apartment building The term
plastics covers a range of synthetic or semi-synthetic
organic condensation or
polymerization products that can be molded or extruded into objects, films, or
fibers. Their name is derived from the fact that in their semi-liquid state they are malleable, or have the property of
plasticity. Plastics vary immensely in heat tolerance, hardness, and resiliency. Combined with this adaptability, the general uniformity of composition and lightness of plastics ensures their use in almost all industrial applications today.
High performance plastics such as ETFE have become an ideal building material due to its high abrasion resistance and chemical inertness. Notable buildings that feature it include: the
Beijing National Aquatics Center and the
Eden Project biomes. Around twenty percent of all plastics and seventy percent of all
polyvinyl chloride (PVC) produced in the world each year are used by the construction industry. It is predicted that much more will be produced and used in the future. "In Europe, approximately 20% of all plastics produced are used in the construction sector including different classes of plastics, waste and nanomaterials." There are both direct use (construction materials containing plastics) and indirect use (packaging of construction materials) in different parts of the building processes.
Papers and membranes Building papers and membranes are used for many reasons in construction. One of the oldest building papers is
red rosin paper which was known to be in use before 1850 and was used as an underlayment in exterior walls, roofs, and floors and for protecting a jobsite during construction.
Tar paper was invented late in the 19th century and was used for similar purposes as rosin paper and for
gravel roofs. Tar paper has largely fallen out of use supplanted by asphalt
felt paper. Felt paper has been supplanted in some uses by synthetic underlayments, particularly in roofing by synthetic underlayments and siding by
housewraps. There are a wide variety of
damp proofing and
waterproofing membranes used for roofing,
basement waterproofing, and
geomembranes.
Ceramics Fired clay
bricks have been used since the time of the Romans. Special
tiles are used for roofing, siding, flooring, ceilings, pipes, flue liners, and more. ==Living building materials==