begins with an oil shale deposit and follows two major branches. Conventional
ex situ processes, shown on the right, proceed through mining, crushing, and retorting.
Spent shale output is noted.
In situ process flows are shown in the left branch of the flowchart. The deposit may or may not be fractured; in either case, the deposit is retorted and the oil is recovered. The two major branches converge at the bottom of the chart, indicating that extraction is followed by
refining, which involves thermal and chemical treatment and
hydrogenation, yielding liquid fuels and useful byproducts.|Overview of shale oil extraction
Ojamaa. Most exploitation of oil shale involves mining followed by shipping elsewhere, after which the shale is burned directly to generate electricity or undertakes further processing. The most common methods of mining involve
open-pit mining and
strip mining. These procedures remove most of the overlying material to expose the deposits of oil shale and become practical when the deposits occur near the surface.
Underground mining of oil shale, which removes less of the overlying material, employs the
room-and-pillar method. The extraction of the useful components of oil shale usually takes place above ground (
ex-situ processing), although several newer technologies perform this underground (on-site or
in-situ processing). In either case, the chemical process of
pyrolysis converts the kerogen in the oil shale to shale oil (
synthetic crude oil) and oil shale gas. Most conversion technologies involve heating shale in the absence of oxygen to a temperature at which kerogen decomposes (pyrolyses) into gas, condensable oil, and a solid residue. This usually takes place between and .
In-situ processing involves heating the oil shale underground. Such technologies can potentially extract more oil from a given area of land than
ex-situ processes, since they can access the material at greater depths than surface mines can. Several companies have patented methods for
in-situ retorting. However, most of these methods remain in the experimental phase. Two
in-situ processes could be used: true
in-situ processing does not involve mining the oil shale, while modified
in-situ processing involves removing part of the oil shale and bringing it to the surface for modified
in-situ retorting in order to create permeability for gas flow in a rubble chimney. Explosives rubblize the oil-shale deposit. Hundreds of patents for oil shale retorting technologies exist; however, only a few dozen have undergone testing. By 2006, only four technologies remained in commercial use:
Kiviter,
Galoter,
Fushun, and
Petrosix. == Applications and products ==