TEL was extensively used as a
gasoline additive beginning in the 1920s,
Valve wear preventive Tetraethyllead helps cool intake valves and is an excellent buffer against microwelds forming between exhaust valves and their
seats. Once these valves reopen, the microwelds pull apart and abrade the valves and seats, leading to valve recession. When TEL began to be phased out, the automotive industry began specifying hardened valve seats and upgraded materials which allow for high wear resistance without requiring lead.
Antiknock agent A gasoline-fueled reciprocating engine requires fuel of sufficient
octane rating to prevent uncontrolled combustion (pre-ignition and
detonation). and peak
power. Adding varying amounts of additives to gasoline allowed easy, inexpensive control of octane ratings. TEL offered the business advantage of being commercially profitable because its use for this purpose could be patented. In military aviation, TEL manipulation allowed a range of different fuels to be tailored for particular flight conditions. In 1935 a license to produce TEL was given to
IG Farben, enabling the newly formed German to use high-octane gasoline for high altitude flight. A company, Ethyl GmbH, was formed that produced TEL at two sites in Germany with a government contract from 10 June 1936. In 1938 the United Kingdom
Air Ministry contracted with
ICI for the construction and operation of a TEL plant. A site was chosen at Holford Moss, near Plumley in Cheshire. Construction started in April 1939 and TEL was being produced by September 1940.
"Ethyl Fluid" For mixing with raw gasoline, TEL was most commonly supplied in the form of "Ethyl Fluid", consisting of TEL blended with 1,2-dichloroethane and 1,2-dibromoethane, which prevent lead from building up in the engine. Ethyl Fluid also contained a reddish dye to distinguish treated from untreated gasoline and discourage the use of leaded gasoline for other purposes such as cleaning. In the 1920s, before safety procedures were strengthened, 17 workers for the
Ethyl Corporation,
DuPont, and
Standard Oil died from the effects of exposure to lead. Potential use of TEL would need to be authorized through the
REACH authorization procedure. While not a complete ban, it introduces significant obligations such as a mandatory analysis of alternatives and socioeconomic analysis. The use of
catalytic converters, mandated in the United States for 1975 and later model-year cars to meet tighter emissions regulations, started a gradual phase-out of leaded gasoline in the U.S. Since January 1993, all gasoline powered cars sold in the
European Union and the
United Kingdom have been required to use unleaded fuel. This was to comply with the
Euro 1 emission standards which mandated that all new cars to be fitted with a
catalytic converter. Unleaded fuel was first introduced in the United Kingdom in June 1986. Leaded gasoline was removed from the forecourts in the United Kingdom on January 1, 2000, and a Lead Replacement Petrol was introduced although this was largely withdrawn by 2003 due to dwindling sales. An exemption to the ban exists for owners of classic cars. Vehicles designed and built to run on leaded fuel often require modification to run on unleaded gasoline. These modifications fall into two categories: those required for physical compatibility with unleaded fuel, and those performed to compensate for the relatively low octane of early unleaded fuels. Physical compatibility requires the installation of
hardened exhaust valves and seats, or by use of additives. Compatibility with reduced octane was addressed by reducing compression, generally by installing thicker cylinder
head gaskets and/or rebuilding the engine with compression-reducing pistons (although modern high-octane unleaded gasoline has eliminated the need to decrease compression ratios ), and/or by retarding ignition timing. Leaded gasoline remained legal as of late 2014 in parts of
Algeria,
Iraq,
Yemen,
Myanmar,
North Korea, and
Afghanistan. North Korea and Myanmar purchased their TEL from China, while Algeria, Iraq, and Yemen purchased it from the specialty chemical company
Innospec, the world's sole remaining legal manufacturer of TEL. In 2011 several Innospec executives were charged and imprisoned for bribing various government state-owned oil companies to approve the sale of their TEL products. the
UNEP-sponsored phase-out was nearly complete: only Algeria, Iraq, and Yemen continued widespread use of leaded gasoline, although not exclusively. In July 2021, Algeria had halted its sale. • Austria: 1989 • Belarus: 1998 • Bulgaria: 2002 • Bosnia and Herzegovina: 2009 • Croatia: 2006 • Cyprus: 2004 • Czech Republic: 2001 • Denmark: 1994 •
European Union: 1 January 2000 • Finland: 1994 • France: 2000 • Germany: 1996 • Gibraltar: 2001 • Greece: 2002 • Hungary: 1999 • Ireland: 1 January 2000 • Italy: 1 January 2002 • Malta: 2003 • Monaco: 2000 • Netherlands: 1998 • Norway: 1997 • Poland: December 2000 • Slovenia: 2001 • Spain: 1 August 2001 • Portugal: 1999 • Romania: 2005 • Russia: 2003 • Serbia: 2010 • Sweden: 1995 • Switzerland: 2000 • Ukraine: 2003 • United Kingdom: 1 January 2000
North America • Anguilla: 1998 • Antigua and Barbuda: 1991 • Aruba: 1997 • Bahamas: 1996 • Belize: 1997 • Bermuda: 1990 • Cayman Islands: 1999 • Canada: December 1990 • Costa Rica: 1996 • Dominican Republic: 1999 • El Salvador: 1992 • Guatemala: 1991 • Haiti: 1998 • Honduras: 1996 • Jamaica: 2000 • Mexico: 1998 • Nicaragua: 1995 • Panama: 2002 • Trinidad and Tobago: 2000 • United States (including Puerto Rico): 1 January 1996 • California: 1992
South America • Argentina: 1998 • Bolivia: 1995 • Brazil: 1989 or 1991 or 2005 • Guyana: 2000 • Peru: 2004 • Suriname: 2001 • Uruguay: 2004 • Venezuela: 2005
Asia • Afghanistan: 2016 • Bangladesh: 1999 • China: 2000 • Hong Kong: 1999 • India: March 2000 • Saudi Arabia: 2001 • Indonesia: 2006 • Iran: 2003 • Iraq: 2018 • Japan: 1986 • Malaysia: 2000 • Myanmar: 2016 • Philippines: 2000 • Singapore: 1998 • South Korea: 1993 • Sri Lanka: 1999 • Taiwan: 2000 • Thailand: 1996 • Turkey: 2006 • United Arab Emirates: 2003 • Vietnam: 2001 • Yemen: 2018 • New Zealand: 1996 • Guam: 1 January 1996 (USA) • Samoa: 2001
Africa • Egypt: 1999 • South Africa: 2006 • Leaded petrol was supposed to be completely phased out continent-wide on 1 January 2006, following a ban initiated from the 2002 Earth Summit. However, in Algeria refineries needed to be altered; as a result, leaded fuel remained available in parts of
Algeria,
In motor racing Leaded fuel was commonly used in professional
motor racing, until its phase out beginning in the 1990s. Since 1992,
Formula One racing cars have been required to use fuel containing no more than 5 mg/L of lead.
NASCAR began experimentation in 1998 with an unleaded fuel, and in 2006 began switching the national series to unleaded fuel, completing the transition at the
Fontana round in February 2007 when the premier class switched. This was influenced after blood tests of NASCAR teams revealed elevated blood lead levels.
Aviation gasoline TEL remains an ingredient of 100
octane avgas for piston-engine aircraft. The current formulation of 100LL (low lead, blue) aviation gasoline contains of TEL, half the amount of the previous 100/130 (green) octane avgas (at 4.24 grams per gallon), and twice as much as the 1 gram per gallon permitted in regular automotive leaded gasoline prior to 1988 and substantially greater than the allowed 0.001 grams per gallon in automotive unleaded gasoline sold in the United States today. The United States Environmental Protection Agency,
FAA, and others are working on economically feasible replacements for leaded avgas, which still releases 100 tons of lead every year.
Alternative antiknock agents Antiknock agents are classed as
high-percentage additives, such as alcohol, and
low-percentage additives based on
heavy elements. Since the main problem with TEL is its lead content, many alternative additives that contain less poisonous metals have been examined. A manganese-carrying additive,
methylcyclopentadienyl manganese tricarbonyl (MMT or methylcymantrene), was used for a time as an antiknock agent, though its safety is controversial and it has been the subject of bans and lawsuits.
Ferrocene, an
organometallic compound of
iron, is also used as an antiknock agent although with some significant drawbacks. High-percentage additives are
organic compounds that do not contain metals, but require much higher blending ratios, such as 20–30% for
benzene and
ethanol. It had been established by 1921 that ethanol was an effective antiknock agent, but TEL was introduced instead mainly for commercial reasons.
Oxygenates such as
TAME derived from natural gas,
MTBE made from methanol, and ethanol-derived
ETBE, have largely supplanted TEL. MTBE has environmental risks of its own and there are also bans on its use. Improvements to gasoline itself decrease the need for antiknock additives. Synthetic
iso-octane and
alkylate are examples of such blending stocks. Benzene and other high-octane
aromatics can be also blended to raise the octane number, but they are disfavored today because of
toxicity and
carcinogenicity. == Toxicity ==