using a
bandsaw in the
Tsukiji fish market in Tokyo, Japan (2002) The freezing technique itself, just like the frozen food market, is developing to become faster, more efficient and more cost-effective. As demonstrated by Birdseye's work, faster freezing means smaller ice crystals and a better-preserved product. Birdseye's original
cryogenic freezing approach using immersion in
liquid nitrogen is still used. Due to its cost, however, use is limited to fish fillets, seafood, fruits, and berries. It is also possible to freeze food by immersion in the warmer (at ), but cheaper,
liquid carbon dioxide, which can be produced by mechanical freezing (see below). Most frozen food is instead frozen using a
mechanical process using the
vapor-compression refrigeration technology similar to ordinary
freezers. Such a process is cheaper at scale, but is usually slower. (There is also more upfront investment in the form of construction.) Nevertheless, a wide variety of processes have been devised to achieve faster
heat transfer from the food to the refrigerant: •
Air-blast freezing is the oldest and cheapest approach. Food is placed into freezing rooms where the air is cold. Air is either forced ("blasted") onto the food or left static. This setup allows large chunks of food (usually meat or fish) to be more easily processed compared to other methods, but is quite slow. •
Belt freezers simply put a
conveyor belt inside a cold room. •
Tunnel freezing is a variant of air-blast freezing where food is put onto trolley racks and sent into a tunnel where cold air is continuously circulated. •
Fluidized bed freezing is a variant of air-blast freezing where
pelletized food is blown by fast-moving cold air from below, forming a
fluidized bed. The small size of the food combined with the fast-flowing air provides good heat transfer and therefore quicker freezing. •
Contact freezing uses physical contact other than air to transfer the heat.
Direct contact freezing puts the product directly in contact with the refrigerant, while
indirect contact freezing uses a plate in between. •
Plate freezing is the most common form of contact freezing. Food is put between cold metal plates and then lightly pressed to maintain contact. •
Contact belt freezing combines a conveyor belt with plate freezing. It is usually used for fruit pulps, egg yolk, sauces and soups. •
Immersion freezing dips the product into a cold refrigerant liquid to freeze it, usually on a conveyor belt. The product may be in direct contact with the liquid, or be separated by a membrane. It can be used for freezing the outer shell of large particles to reduce water loss.
Individual quick freezing is a descriptive term that includes all forms of freezing that is "individual" (not in a whole block) and "quick" (taking a maximum of several minutes). It may correspond to cryogenic freezing, fluidized bed freezing, or any other technique that meets the definition. ==Packaging==