91UL (or UL91) Hjelmco Oil first introduced unleaded Avgas grades in Europe in 2003, after its success with 80UL. This grade of Avgas is manufactured to meet ASTM D7547. This fuel is also usable in any aircraft in Europe or the United Kingdom where the engine is certified to use it, whether or not the airframe is certified to do so, too.
93UL (Ethanol-free 93AKI automotive gasoline) The firm Airworthy AutoGas tested an ethanol-free 93
anti-knock index (AKI) premium auto gas on a Lycoming O-360-A4M in 2013. The fuel is certified under Lycoming Service Instruction 1070 and ASTM D4814.
UL94 (formerly 94UL) Unleaded 94
Motor octane fuel (
UL94) is essentially 100LL without the lead. In March 2009,
Teledyne Continental Motors (TCM) announced they had tested a 94UL fuel that might be the best replacement for 100LL. This 94UL meets the avgas specification including vapor pressure but has not been completely tested for detonation qualities in all Continental engines or under all conditions. Flight testing has been conducted in an
IO-550-B powering a
Beechcraft Bonanza and ground testing in
Continental O-200,
240,
O-470, and
O-520 engines. In May 2010, TCM indicated that despite industry skepticism, they are proceeding with 94UL and that certification was expected in mid-2013. Since May 2016, UL94, now a product of Swift Fuels, is available for sale at dozens of airports in the United States. Swift Fuels has an agreement for distribution in Europe. UL94 is not intended to be a full replacement for 100LL, but rather is designed to be a drop-in replacement for aircraft with lower-octane-rated engines, such as those that are approved for operation on Grade 80 avgas (or lower), UL91, or mogas. It is estimated that up to 65% of the fleet of current general aviation piston-engine-powered aircraft can operate on UL94 with no modifications to either the engine or airframe. Some aircraft, however, do require a
FAA-approved
Supplemental Type Certificate (STC) to be purchased to allow for operation on UL94. UL94 has a minimum Motor octane number (MON, which is the
octane rating employed for grading aviation gasoline) of 94.0. 100LL has a minimum MON of 99.6. In August 2016, the FAA revised SAIB HQ-16-05 to include similar wording regarding the acceptability of using UL94 in aircraft and engines that are approved to operate with avgas that has a minimum Motor octane rating of 80 or lower, including Grade 80/87. The publication of the SAIB, especially the August 2016 revision, eliminated the need for many of the UL94 STCs being sold by Swift Fuels, as the majority of the aircraft on the STC's Approved Model List are type-certified to use 80-octane or lower avgas. On April 6, 2017, Lycoming Engines published Service Instruction 1070V, which adds UL94 as an approved grade of fuel for dozens of engine models, 60% of which are carbureted engines. Engines with displacements of 235, 320, 360, and 540 cubic inches make up almost 90% of the models approved for UL94. and patented several alternatives for non-alcohol based fuels which can be derived from
biomass fermentation. Over the next several years, the company sought to build a pilot plant to produce enough fuel for larger-scale testing and submitted fuel to the FAA for testing. In 2008, an article by technology writer and aviation enthusiast
Robert X. Cringely attracted popular attention to the fuel, as also did a cross-country Swift-Fueled flight by the
AOPA's Dave Hirschman. Swift Enterprises' claims that the fuel could eventually be manufactured much more cheaply than 100LL have been debated in the aviation press. The FAA found Swift Fuel to have a
motor octane number of 104.4, 96.3% of the energy per unit of mass, and 113% of the energy per unit of volume as 100LL, and to meet most of the ASTM D910 standard for leaded aviation fuel. Following tests in two Lycoming engines, the FAA concluded it performs better than 100LL in detonation testing and will provide a fuel saving of 8% per unit of volume, though it weighs more than 100LL.
GC–
FID testing showed the fuel to be made primarily of two components — one about 85% by weight and the other about 14% by weight. Soon afterward, AVweb reported that Continental had begun the process of certifying several of its engines to use the new fuel. From 2009 through 2011, 100SF was approved as a test fuel by
ASTM International, allowing the company to pursue certification testing. satisfactorily tested by the FAA, tested by Purdue University, In 2012, Swift Fuels LLC was formed to bring in oil and gas industry experience, scale up production and bring the fuel to market. By November 2013, the company had built its pilot plant and received approval to produce fuel in it. Its most recent patent, approved in 2013, describes methods by which the fuel can be produced from fermentable biomass. The FAA scheduled UL102 for 2 years of phase 2 testing in its PAFI initiative beginning in the summer of 2016. In demonstrations held in July 2010, G100UL performed better than 100LL that just meets the minimum specification and performed as well as average production 100LL. G100UL was approved by the
Federal Aviation Administration by the issuance of a
Supplemental Type Certificate at
AirVenture in July 2021. The STC was initially only applicable to Lycoming-powered models of the
Cessna 172. The company indicated that the retail cost was expected to be 0.60–0.85 US dollars per US gallon higher than 100LL. In September 2022, in a surprise announcement, the FAA approved an STC for the use of the fuel for all piston-engined aircraft and engine combinations. In February 2023, GAMI began selling supplemental type certificates to allow aircraft owners to use the fuel when it becomes available. In April 2024, GAMI announced that 1 million gallons of G100UL had been produced. Fuel availability in the US was forecast for airports in California, Washington and Oregon by the middle of 2024 and the rest of the country by 2026.
Shell Unleaded 100-Octane Fuel In December 2013,
Shell Oil announced that they had developed an unleaded 100 octane fuel and will submit it for FAA testing with certification expected within two to three years. The fuel is alkylate-based with an additive package of aromatics. No information has yet been published with regard to its performance, producibility or price. Industry analysts have indicated that it will likely cost as much as or more than existing 100LL.
UL100E In 2018,
LyondellBasell and VP Racing Fuels, an established motorsport fuel manufacturer, announced its intention to participate in developing an unleaded fuel for piston-powered aircraft. As of December 2024, it has reached Phase 4 of testing, according to the FAA. ==Environmental regulation==