Commercial companies In 1998
SpaceDev acquired all of the intellectual property, designs, and test results generated by over 200 hybrid rocket motor firings by the
American Rocket Company over its eight-year life.
SpaceShipOne, the first private crewed spacecraft, was powered by SpaceDev's hybrid rocket motor burning
HTPB with
nitrous oxide. However,
nitrous oxide was the prime substance responsible for the explosion that killed three in the development of
the successor of SpaceShipOne at
Scaled Composites in 2007. The
Virgin Galactic SpaceShipTwo follow-on commercial suborbital spaceplane uses a scaled-up hybrid motor. SpaceDev was developing the
SpaceDev Streaker, an expendable small launch vehicle, and
SpaceDev Dream Chaser, capable of both suborbital and orbital human space flight. Both Streaker and Dream Chaser use hybrid rocket motors that burn
nitrous oxide and the synthetic
HTPB rubber. SpaceDev was acquired by
Sierra Nevada Corporation in 2009, becoming its Space Systems division, which continues to develop Dream Chaser for NASA's
Commercial Crew Development contract. Sierra Nevada also developed
RocketMotorTwo, the hybrid engine for
SpaceShipTwo. On October 31, 2014, when
SpaceShipTwo was lost, initial speculation had suggested that its hybrid engine had in fact exploded and killed one test pilot and seriously injured the other. However, investigation data now indicates an early deployment of the SpaceShip-Two feather system was the cause for aerodynamic breakup of the vehicle. U.S. Rockets manufactured and deployed hybrids using self-pressurizing
nitrous oxide (N2O) and
hydroxyl-terminated polybutadiene (HTPB) as well as mixed
High-test peroxide (HTP) and
HTPB. The
High-test peroxide (H2O2) 86% and (HTPB) and aluminum hybrids developed by U.S. Rockets produced a sea level delivered specific impulse (Isp) of 240, well above the typical 180 of
N2O-
HTPB hybrids. In addition to that, they were self-starting, restartable, had considerably lower combustion instability making them suitable for fragile or crewed missions such as Bloodhound SSC, SpaceShipTwo or SpaceShipThree. The company had successfully tested and deployed both pressure fed and pump fed versions of the latter
HTP-
HTPB style. Deliverables to date have ranged from diameter, and developed units up to diameter. The vendor claimed scalability to over diameter with regression rates approaching solids, according to literature distributed at the November 2013
Defense Advanced Research Projects Agency (DARPA) meeting for XS-1. U.S. Rockets is no longer manufacturing large-scale rockets.
Gilmour Space Technologies began testing Hybrid rocket engines in 2015 with both
N2O and HP with
HDPE and
HDPE+wax blends. For 2016 testing includes a HP/
PE engine. The company is planning to use hybrids for both
sounding and orbital rockets. Orbital Technologies Corporation (Orbitec) has been involved in some U.S. government-funded research on hybrid rockets including the "Vortex Hybrid" concept. Environmental Aeroscience Corporation (eAc) was incorporated in 1994 to develop hybrid rocket propulsion systems. It was included in the design competition for the
SpaceShipOne motor but lost the contract to SpaceDev. Environmental Aeroscience Corporation still supplied parts to SpaceDev for the oxidizer fill, vent, and dump system.
Rocket Lab formerly sold hybrid
sounding rockets and related technology. The
Reaction Research Society (RRS), although known primarily for their work with liquid rocket propulsion, has a long history of research and development with hybrid rocket propulsion.
Copenhagen Suborbitals, a Danish rocket group, has designed and test-fired several hybrids using
N2O at first and currently
LOX. Their fuel is epoxy,
paraffin wax, or
polyurethane. The group eventually moved away from hybrids because of thrust instabilities, and now uses a motor similar to that of the
V-2 rocket.
TiSPACE is a Taiwanese company which is developing a family of hybrid-propellant rockets.
bluShift Aerospace in
Brunswick, Maine, won a
NASA SBIR grant to develop a modular hybrid rocket engine for its proprietary bio-derived fuel in June 2019. Having completed the grant bluShift has launched its first sounding rocket using the technology.
Vaya Space based out of Cocoa, Florida, is expected to launch its hybrid fuel rocket Dauntless in 2028.
Reaction Dynamics based out Saint-Jean-sur-Richelieu, Quebec, began developing a hybrid rocket engine in 2017 capable of producing 21.6 kN of thrust. Their Aurora rocket will use nine engines on the first stage and one engine on the second stage and will be capable of delivering a payload of 50–150 kg to LEO. In May 2022, Reaction Dynamics announced they were partnering with
Maritime Launch Services to launch the Aurora rocket from their launch site currently under construction in
Canso, Nova Scotia, beginning with suborbital test flights in Summer, 2023 with a target of 2024 for the first orbital launch. In 2017 DeltaV Uzay Teknolojileri A.Ş. was founded by Savunma Sanayi Teknolojileri A.Ş (SSTEK), a state company of Turkey, for hybrid-propellant-rocket research. The company CEO Arif Karabeyoglu is former Consulting Professor of Stanford University in the area of rocket propulsion and combustion. According to company web site DeltaV achieved many firsts in hybrid-propellant-rocket technology including first paraffin/LOX dual fuel rocket launch, highest specific impulses for a hybrid-propellant-rocket, first sounding rocket to reach 100 km altittude, first orbital hybrid-propellant-rocket design, first orbital firing of hybrid-propellant-rocket.
Universities Space Propulsion Group was founded in 1999 by Arif Karabeyoglu, Brian Cantwell, and others from
Stanford University to develop high regression-rate liquefying hybrid rocket fuels. They have successfully fired motors as large as . diameter which produce using the technology and are currently developing a diameter, motor to be initially fired in 2010.
Stanford University is the institution where liquid-layer combustion theory for hybrid rockets was developed. The SPaSE group at Stanford is currently working with
NASA Ames Research Center developing the Peregrine
sounding rocket which will be capable of 100 km altitude. Engineering challenges include various types of combustion instabilities. Although the proposed motor was test fired in 2013, the Peregrine program eventually switched to a standard solid rocket for its 2016 debut. The University of Tennessee Knoxville has carried out hybrid rocket research since 1999, working in collaboration with NASA Marshall Space Flight Center and private industry. This work has included the integration of a water-cooled calorimeter nozzle, one of the first 3D-printed, hot section components successfully used in a rocket motor. Other work at the university has focused on the use of helical oxidizer injection, bio-derived fuels and powdered fuels encased in a 3D-printed,
ABS matrix, including the successful launch of a coal-fired hybrid at the 2019 Spaceport America Cup. At the time of development, this was the most powerful hybrid rocket engine ever developed by a student team in terms of total impulse. The Stratos III vehicle was lost 20 seconds into the flight.
Florida Institute of Technology has successfully tested and evaluated hybrid technologies with their Panther Project. The
WARR student-team at the
Technical University of Munich has been developing hybrid engines and rockets since the early 1970s. Using
acids,
oxygen, or
nitrous oxide in combination with
polyethylene, or
HTPB. The development includes test stand engines as well as airborne versions, like the first German hybrid rocket
Barbarella. They are currently working on a hybrid rocket with
Liquid oxygen as its oxidizer, to break the European height record of amateur rockets. They are also working with Rocket Crafters and testing their hybrid rockets.
Boston University's student-run "Rocket Propulsion Group", which in the past has launched only solid motor rockets, is attempting to design and build a single-stage hybrid
sounding rocket to launch into sub-orbital space by July 2015.
Brigham Young University (BYU), the
University of Utah, and
Utah State University launched a student-designed rocket called Unity IV in 1995 which burned the solid fuel
hydroxyl-terminated polybutadiene (HTPB) with an oxidizer of gaseous
oxygen, and in 2003 launched a larger version which burned
HTPB with
nitrous oxide. The
University of Brasilia's (UnB) Hybrid Rocket Team initiated their endeavors in 1999 within the Faculty of Technology, marking the pioneering institution in the Southern Hemisphere to engage with hybrid rockets. Over time, the team has achieved notable milestones, encompassing the creation of various sounding rockets and hybrid rocket engines. Presently, the team is known as the Chemical Propulsion Laboratory (CPL) and is situated at Campus UnB Gama. CPL has made significant strides in the advancement of critical hybrid engine technologies. This includes the development of a modular 1 kN hybrid rocket engine for the SARA platform, an innovative methane-oxygen gas-torch ignition system, an efficient oxidizer feed system, precision flow control valves, and thrust vector control mechanisms tailored for hybrid engines. Additionally, they've achieved a breakthrough with a 3D-printed, actively cooled hybrid rocket engine. Furthermore, the Laboratory is actively engaged in diverse areas of research and development, with current projects spanning the formulation of hybrid engine fuels using paraffin wax and N2O, numerical simulations, optimization techniques, and rocket design. CPL collaborates extensively with governmental agencies, private investors, and other educational institutions, including FAPDF, FAPESP, CNPq, and AEB. A notable collaborative effort includes the Capital Rocket Team (CRT), a group of students from UnB, who are currently partnering with CPL to develop hybrid sounding rockets. In a remarkable achievement, CRT clinched the top spot in the 2022 Latin American Space Challenge (LASC).
University of California, Los Angeles's student-run "Rocket Project at UCLA" launches hybrid propulsion rockets using
nitrous oxide as an oxidizer and
HTPB as the fuel. They are currently in the development process of their fifth student-built hybrid rocket engine.
University of Toronto's student-run "University of Toronto Aerospace Team", designs and builds hybrid engine powered rockets. They are currently constructing a new engine testing facility at the
University of Toronto Institute for Aerospace Studies, and are working towards breaking the Canadian amateur rocketry altitude record with their new rocket, Defiance MKIII, currently under rigorous testing. Defiance MK III's engine, QUASAR, is a
Nitrous-
Paraffin hybrid engine, capable of producing 7 kN of thrust for a period of 9 seconds. In 2016,
Pakistan's
DHA Suffa University successfully developed Raheel-1, hybrid rocket engines in 1 kN class, using
paraffin wax and
liquid oxygen, thereby becoming the first university run rocket research program in the country. In
India,
Birla Institute of Technology, Mesra Space engineering and rocketry department has been working on Hybrid Projects with various fuels and oxidizers.
Pars Rocketry Group from
Istanbul Technical University has designed and built the first hybrid rocket engine of
Turkey, the rocket engine extensively tested in May 2015. A United Kingdom-based team (laffin-gas) is using four
N2O hybrid rockets in a drag-racing style car. Each rocket has an outer diameter of 150 mm and is 1.4 m long. They use a fuel grain of high-density wound paper soaked in cooking oil. The
N2O supply is provided by Nitrogen-pressurised piston accumulators which provide a higher rate of delivery than
N2O gas alone and also provide damping of any reverse shock. In Italy one of the leading centers for research in hybrid propellants rockets is CISAS (Center of Studies and Activities for Space) "G. Colombo",
University of Padua. The activities cover all stages of the development: from theoretical analysis of the combustion process to numerical simulation using CFD codes, and then by conducting ground tests of small scale and large-scale rockets (up to 20 kN,
N2O-
Paraffin wax based motors). One of these engines flew successfully in 2009. Since 2014, the research group is focused on the use of
high test peroxide as oxidizer, in partnership with "Technology for Propulsion and Innovation", a university of Padua spin-off company. In
Taiwan, hybrid rocket system developments began in 2009 through R&D projects of
NSPO with two university teams. Both teams employed
nitrous oxide /
HTPB propellant system with different improvement schemes. Several hybrid rockets have been successfully launched by NCKU and NCTU teams so far, reaching altitudes of 10–20 km. Their plans include attempting 100–200 km altitude launch to test nanosatellites, and developing orbital launch capabilities for nanosatellites in the long run. A sub-scale
N2O/
PE dual-vortical-flow (DVF) hybrid engine hot-fire test in 2014 has delivered an averaged Isp of 280 sec, which indicates that the system has reached around 97% combustion efficiency. In (Germany) the
University of Stuttgart's Student team HyEnD is the current world record holder for the highest-flying student-built hybrid rocket with their HEROS rockets. In
Bangladesh, Amateur Experimental Rocketry Dhaka supported by the American International University Bangladesh has also tested the country's first hybrid rocket engine, and are now working towards larger paraffin/nitrous oxide based prototypes. The
Aerospace Team of the
TU Graz, Austria, is also developing a hybrid-propellant rocket. The Polish Student team PWr in Space at
Wrocław University of Science and Technology has developed three hybrid rockets: R2 "Setka", R3 "Dziewięćdziesiątka dziewiątka" and the most powerful of all - R4 "Lynx" with a successful test at their test stand Many other universities, such as
Embry-Riddle Aeronautical University, the
University of Washington,
Purdue University, the
University of Michigan at Ann Arbor, the
University of Arkansas at Little Rock,
Hendrix College, the
University of Illinois,
Portland State University,
University of KwaZulu-Natal,
Texas A&M University,
Aarhus University,
Rice University, and
AGH University of Science and Technology have hybrid motor test stands that allow for student research with hybrid rockets.
High power rocketry There are a number of hybrid rocket motor systems available for amateur/hobbyist use in high-powered model rocketry. These include the popular HyperTek systems and a number of 'Urbanski-Colburn Valved' (U/C) systems such as RATTWorks, Contrail Rockets, and Propulsion Polymers. All of these systems use
nitrous oxide as the oxidizer and a plastic fuel (such as
Polyvinyl chloride (PVC),
Polypropylene), or a polymer-based fuel such as
HTPB. This reduces the cost per flight compared to solid rocket motors, although there is generally more ground support equipment required with hybrids. ==In popular culture==