in Quebec. The Mary River area has "long been known to Inuit as Nuluujaat, a landmark used to travel through North Baffin Island" in what is now known as Qikiqtani Region, Nunavut. The Mary River property contains four iron ore deposits, numbered 1, 2, 3 and 4 that contain high grade direct shipping iron ore (DSO), with ore grades between 65% and 70%. Because they require no further processing to be used in blast furnaces for steel-making they are priced higher than lower grades. The iron ore body was identified in 1962 by
Murray Edmund Watts, who was the regional head of Baffinland predecessor company—British Ungava Explorations Ltd. (Brunex). Watts had sighted Mary River's four massive iron ore deposits—large black circles of 65-70% pure iron ore—from his Cessna airplane. Watts died in 1982, and had never been able to find investors for the project. In 1986, a private company, Baffinland Iron Mines Ltd., held the Mary River Project claims and leases. In 1978, Gordon McCreary submitted his
Queen's MBA thesis on the feasibility of developing iron ore in the Mary River area with a focus on transporting the iron ore in Arctic conditions to tidewater by permafrost land, and by sea through packed ice. Richard McCloskey, who became Baffinland's CEO in 2010, had been friends with McCreary in the engineering department at Queen's in 1969. In 2002, McCreary and McCloskey gained a controlling interest in Baffinland. They took it public in 2004, and established Baffinland Iron Mines Corporation. Baffinland then had the funds to complete testing and surveys,
Canadian context As of 2009, Canada, with 7.9 billion tons of iron ore reserves, had nearly 42% of the global iron ore resources. The majority of the iron ore in Canada comes from Nunavut's Mary River Mine and from
Schefferville, Quebec, which is in the
Labrador Trough. In 2017 Canadian iron ore mines produced 49 million tons of iron ore in concentrate pellets and 13.6 million tons of crude steel. Of the 13.6 million tons of steel 7 million was exported, and 43.1 million tons of iron ore was exported at a value of $4.6 billion. Of the iron ore exported 38.5% of the volume was iron ore pellets with a value of $2.3 billion and 61.5% was iron ore concentrates with a value of $2.3 billion. and industrial mining as the "beacon of the future" that would "unlock development possibilities in the North." By 2013, "mineral exploration funds" had begun to "dry up" and new development was being scaled back across Northern Canada. In their 2013 book
Northern Canada : history, politics, and memory, the authors said that Baffinland's "massive Mary River project was the most dramatic example—Baffinland "radically curtailed its investment and development plans, cancelling a proposed railway and port development...and scaling back its project investment to $740 million from an initial projection of $4 billion."
Iron ore market The iron ore market is volatile and subject to fluctuations, because it is abundant worldwide. The iron ore industry is cyclical. In 2008, shipment figures of iron ore "broke historical records at US$6.2G" and mining investment reached US$2G. Arcelor Mittal Canada—formerly
Québec Cartier Mining Company—has a huge
Fermont, Quebec iron ore mine complex at
Mont-Wright that is similar in scale to the Mary River iron ore project, that it now also co-owns.
Construction By 2007, construction of a tote road connecting Mary River mine to Milne Inlet was already underway. Milne Inlet is a shallow inlet that was only ice-free from August to October and opened onto the environmentally sensitive waters of
Eclipse Sound and the protected waterways surrounding
Bylot Island and
Sirmilik National Park, for which Pond Inlet is the gateway hamlet. According to David K. Joyce who visited the site in the summer of 2007, the road was expected to carry hundreds of 200 tonne dump trucks per day, every day, for several decades. By August 2007, the US
subprime mortgage crisis had negatively impacted
Canadian commercial paper, causing it to suddenly crash. McCreary, who served as the company's CEO from 2004 until March 2010, began to seriously seek out investors. Shipping the ore seemed to become more viable as the Arctic sea ice was shrinking. A 4-year long $170 million commissioned feasibility study, submitted in February 2008, was described by the
Canadian Mining Journal as "robust". The report said that the first deposit of iron ore alone would "last between 20 and 34 years" if they shipped between 18 and 30 million tons annually. Because of the purity of the iron ore, there was no processing required so it was direct-shipping. There would be less environmental impact. and a memorandum of understanding was signed in 2009. At that time, Nunavut Tunngavik controlled the resource exploitation of Inuit owned lands. The agreement allowed Baffinland exploration and resource development rights to of Inuit-owned land adjacent to the mine-site. Their initial 2008 development, which was based on the recommendations of 4-year study, anticipated initial production of 18 million tonnes per annum (MT/a) and construction of a CA$1.2b -long cold weather the South Railway, where they would also build a new C$0.7b port facility at a total estimated cost for the project of CA$4.1 billion. The proposal had included a South Railway to an "all-season deep-water port and ship loading facility at Steensby Inlet" where the iron ore would be shipped through the
Foxe Basin. Public consultations were held in April 2007 in
Pond Inlet,
Arctic Bay,
Cape Dorset,
Clyde River,
Igloolik,
Hall Beach, and
Kimmirut—the hamlets that were "most impacted" by the project. Baffinland hired Fednav, a Canadian company headquartered in Montreal, which was at that time the only company worldwide that was operating in the Canadian Arctic year-round. At the 2009 NIRB public hearings in Igloolik—which is near the proposed marine shipping route from the proposed Steensby Inlet port—the major concern was the impact of the icebreakers operating year-round on marine life in particular, and the environment in general. In March 2010, entered into an exclusivity agreement with ArcelorMittal who were seriously considering the possibility of a transaction with Baffinland. In July Waheed met with Baffinland CEO Richard McCloskey about a phased approach which would include an early stage production of up to two million tonnes of iron ore at Mary River hauled via the "tote road" and shipped from Milne Inlet. In August 2010, after completing his report for Baffinland, Waheed had partnered with Bruce Walter, a Toronto-based "mining entrepreneur and dealmaker", who had spent his "entire career negotiating mergers and acquisitions, particularly in the mining sector" Nunavut Iron Ore is owned by The Energy & Minerals Group, a "private Houston-based fund that makes equity investments of $150 to $400 million in entities with talented, experienced management teams" which is providing the majority of the "equity financing for the Offer". After ArcelorMittal made an offer to purchase Baffinland, Nunavut Iron made a counteroffer. Over a period of about six months, a bidding war took place, resulting in an almost doubling of the offered price. Baffinland discouraged its shareholders from selling to either ArcelorMittal or the hostile bidder Nunavut Iron Ore. In December, McCreary, went to China hoping to finalize a deal to prevent either ArcelorMittal or Nunavut Iron Ore from acquiring the company he had spent decades of his life building. McCreary strongly disagreed with the phase approach that Waheed had suggested, in which the company would begin to haul and iron ore on a tote road from Mary River mine to Milne Inlet where it would be shipped. A January 2011
La Presse article described the Mary River Mine, as "one of the most promising undeveloped iron deposits on the planet" that was "hiding north of Baffin Island, in the Canadian Arctic Archipelago. Walter described his role in the 2011 "battle" for "control of Baffinland Iron Mines (BIM-T) and its massive Mary River iron ore project." in a high-profile case, by allegedly exploiting insider information that Waheed had gathered while on contract with Baffinland earlier in 2010, to mount a hostile takeover in August. This consisted of mining and shipping iron ore at a rate of 18 Million tonnes per year (Mt/a), constructing the South Railway and port facilities at Steensby Inlet. In 2013, Baffinland requested and received an amendment to its 2012 FIRB certificate for the project's final
environmental impact statement (FEIS). The initial 2012 certificate was still in force, allowing Baffinland to transport and ship 18 Mtba through Steensby Inlet if and when the South Railway and port were built. On April 23, Baffinland asked the Nunavut Planning Commission (NPC) and NIRB for a further amendment to the North Baffin Regional Land Use Plan which would allow them to increase production from 4.2 to 6 Mtpa and to allow them haul and ship using the tote road and Milne Inlet port. == Operations ==