Boeing X-37

Origins In 1999, NASA selected Boeing Integrated Defense Systems to design and develop an orbital vehicle, built by the California branch of Boeing Phantom Works. Over four years, $192 million was spent on the project, with NASA contributing $109 million, the U.S. Air Force $16 million, and Boeing $67 million. In late 2002, a new $301 million contract was awarded to Boeing as part of NASA's Space Launch Initiative framework. The aerodynamic design of the X-37 was derived from the larger Space Shuttle orbiter, hence the X-37 has a similar lift-to-drag ratio, and a lower cross range at higher altitudes and Mach numbers compared to DARPA's Hypersonic Technology Vehicle. An early requirement for the spacecraft called for a total mission delta-v of for orbital maneuvers. An early goal for the program was for the X-37 to rendezvous with satellites and perform repairs. The X-37 was originally designed to be carried into orbit in the cargo bay of the Space Shuttle, but underwent redesign for launch on a Delta IV or comparable rocket after it was determined that a shuttle flight would be uneconomical. The X-37 was transferred from NASA to the Defense Advanced Research Projects Agency (DARPA) on 13 September 2004. Thereafter, the program became a classified project because of its military applications. DARPA promoted the X-37 as part of the independent space policy that the U.S. Department of Defense has pursued since the 1986 Challenger disaster. Glide testing was used to launch the X-37A on glide tests (2007). The X-37A vehicle that was used as an atmospheric drop test glider had no propulsion system. Instead of an operational vehicle's payload bay doors, it had an enclosed and reinforced upper fuselage structure to allow it to be mated with a mothership. In September 2004, DARPA announced that for its initial atmospheric drop tests the X-37A would be launched from the Scaled Composites White Knight, a high-altitude research aircraft. On 21 June 2005, the X-37A completed a captive-carry flight underneath the White Knight from Mojave Spaceport in Mojave, California. The next flight attempt, on 15 March 2006, was canceled due to high winds. Following the vehicle's extended downtime for repairs, the program moved from Mojave to Air Force Plant 42 in Palmdale, California, for the remainder of the flight test program. White Knight continued to be based at Mojave, though it was ferried to Plant 42 when test flights were scheduled. Five additional flights were thought to have been performed, two of which resulted in X-37 releases with successful landings. These two free flights occurred on 18 August 2006 and 26 September 2006. X-37B Orbital Test Vehicle On 17 November 2006, the U.S. Air Force announced that it would develop its own variant of NASA's X-37A. The Air Force version was designated the X-37B Orbital Test Vehicle (OTV). The OTV program was built on earlier industry and government efforts by DARPA, NASA, and the Air Force under the leadership of the Air Force Rapid Capabilities Office in partnership with NASA and the Air Force Research Laboratory. Boeing was the prime contractor for the OTV program. The Secretary of the Air Force stated that the OTV program would focus on "risk reduction, experimentation, and operational concept development for reusable space vehicle technologies, in support of long-term developmental space objectives". Following their missions, X-37B spacecraft primarily land on a runway at Vandenberg Air Force Base, California, with Edwards Air Force Base as a secondary site. In 2010, manufacturing work began on the second X-37B, which conducted its maiden mission in March 2011. Speculation regarding purpose Most of the activities of the X-37B project are secret. The official Air Force statement is that the project is "an experimental test program to demonstrate technologies for a reliable, reusable, uncrewed space test platform for the U.S. Air Force". In May 2010, Tom Burghardt speculated on Space Daily that the X-37B could be used as a spy satellite or to deliver weapons from space. The Pentagon subsequently denied claims that the X-37B's test missions supported the development of space-based weapons. In January 2012, allegations were made that the X-37B was being used to spy on China's Tiangong-1 space station module. Former U.S. Air Force orbital analyst Brian Weeden later rejected this claim, emphasizing that the different orbits of the two spacecraft precluded any practical surveillance flybys. In October 2014, The Guardian reported the claims of security experts that the X-37B was being used "to test reconnaissance and spy sensors, particularly how they hold up against radiation and other hazards of orbit". In November 2016, the International Business Times speculated that the U.S. government was testing a version of the EmDrive electromagnetic microwave thruster on the fourth flight of the X-37B. In 2009, an EmDrive technology transfer contract with Boeing was undertaken via a State Department TAA and a UK export license, approved by the UK Ministry of Defence. Boeing has since stated that it is no longer pursuing this area of research. The U.S. Air Force has stated that the X-37B is testing a Hall-effect thruster system for Aerojet Rocketdyne. Processing Processing for the X-37 is carried out inside Bays 1 and 2 of the Orbiter Processing Facility (OPF) at Kennedy Space Center in Florida, where the vehicle is loaded with its payload. The X-37 is then placed inside a fairing along with its stage adapter and transported to the launch site. Previous launch sites have included SLC-41 and Kennedy Space Center LC-39A. Landing is at one of three sites across the US: the Shuttle Landing Facility at Kennedy Space Center, Vandenberg Space Force Base, or Edwards Air Force Base. To return to Kennedy Space Center, the X-37 is placed into a payload canister and loaded into a Boeing C-17 cargo plane. Once at Kennedy, the X-37 is unloaded and towed to the OPF, where it is prepared for its next flight. Technicians must wear protective suits ==Design==