Natural menthol is obtained by freezing
peppermint oil. The resultant crystals of menthol are then separated by
filtration. Total world production of menthol in 1998 was 12,000 tonnes of which 2,500 tonnes was synthetic. In 2005, the annual production of synthetic menthol was almost double. Prices are in the $10–20/kg range with peaks in the $40/kg region but have reached as high as $100/kg. In 1985, it was estimated that China produced most of the world's supply of natural menthol, although it appears that India has pushed China into second place. Menthol is manufactured as a single
enantiomer (94%
e.e.) on the scale of 3,000 tonnes per year by
Takasago International Corporation. The process involves an
asymmetric synthesis developed by a team led by
Ryōji Noyori, who won the 2001
Nobel Prize for Chemistry in recognition of his work on this process: : Image:Menthol synthesis.png| rect 6 14 131 92
myrcene rect 136 46 201 63
diethylamine rect 468 110 628 180
citronellal rect 387 112 458 135
zinc bromide desc bottom-left • Notes: • Details on the new coding for clickable images is here:
mw:Extension:ImageMap • This image editor was used. The process begins by forming an
allylic amine from
myrcene, which undergoes
asymmetric isomerisation in the presence of a
BINAP rhodium complex to give (after
hydrolysis) enantiomerically pure
R-
citronellal. This is cyclised by a
carbonyl-ene-reaction initiated by
zinc bromide to , which is then hydrogenated to give pure (1
R,2
S,5
R)-menthol. Another commercial process is the Haarmann–Reimer process (after the company Haarmann & Reimer, now part of
Symrise). This process starts from
m-cresol which is alkylated with
propene to
thymol. This compound is
hydrogenated in the next step. Racemic menthol is isolated by
fractional distillation. The enantiomers are separated by
chiral resolution in reaction with
methyl benzoate, selective crystallisation followed by hydrolysis. :
Racemic menthol can also be formed by hydrogenation of
thymol,
menthone, or
pulegone. In both cases with further processing (crystallizative entrainment resolution of the menthyl benzoate conglomerate) it is possible to concentrate the L-enantiomer, however this tends to be less efficient, although the higher processing costs may be offset by lower raw material costs. A further advantage of this process is that D-menthol becomes inexpensively available for use as a chiral auxiliary, along with the more usual L-antipode. ==Applications==