Supercritical fluid extraction The advantages of supercritical fluid extraction (compared with liquid extraction) are that it is relatively rapid because of the low viscosities and high diffusivities associated with supercritical fluids. Alternative solvents to supercritical fluids may be poisonous, flammable or an environmental hazard to a much larger extent than water or carbon dioxide are. The extraction can be selective to some extent by controlling the density of the medium, and the extracted material is easily recovered by simply depressurizing, allowing the supercritical fluid to return to gas phase and evaporate leaving little or no solvent residues. Carbon dioxide is the most common supercritical solvent. It is used on a large scale for the
decaffeination of green coffee beans, the extraction of
hops for beer production, and the production of
essential oils and pharmaceutical products from plants. A few
laboratory test methods include the use of supercritical fluid extraction as an extraction method instead of using traditional
solvents.
Supercritical fluid decomposition Supercritical water can be used to decompose biomass via
supercritical water gasification of biomass. This type of
biomass gasification can be used to produce hydrocarbon fuels for use in an efficient combustion device or to produce hydrogen for use in a fuel cell. In the latter case, hydrogen yield can be much higher than the hydrogen content of the biomass due to steam reforming where water is a hydrogen-providing participant in the overall reaction.
Dry-cleaning Supercritical carbon dioxide (SCD) can be used instead of PERC (
perchloroethylene) or other undesirable solvents for
dry-cleaning. Supercritical carbon dioxide sometimes
intercalates into buttons, and, when the SCD is depressurized, the buttons pop, or break apart. Detergents that are soluble in carbon dioxide improve the solvating power of the solvent. CO2-based dry cleaning equipment uses liquid CO2, not supercritical CO2, to avoid damage to the buttons.
Supercritical fluid chromatography Supercritical fluid chromatography (SFC) can be used on an analytical scale, where it combines many of the advantages of
high performance liquid chromatography (HPLC) and
gas chromatography (GC). It can be used with non-volatile and thermally labile analytes (unlike GC) and can be used with the universal
flame ionization detector (unlike HPLC), as well as producing narrower peaks due to rapid diffusion. In practice, the advantages offered by SFC have not been sufficient to displace the widely used HPLC and GC, except in a few cases such as
chiral separations and analysis of high-molecular-weight hydrocarbons. For manufacturing, efficient preparative
simulated moving bed units are available. The purity of the final products is very high, but the cost makes it suitable only for very high-value materials such as pharmaceuticals.
Chemical reactions Changing the conditions of the reaction solvent can allow separation of phases for product removal, or single phase for reaction. Rapid diffusion accelerates diffusion controlled reactions. Temperature and pressure can tune the reaction down preferred pathways, e.g., to improve yield of a particular
chiral isomer. There are also significant environmental benefits over conventional organic solvents. Industrial syntheses that are performed at supercritical conditions include those of
polyethylene from supercritical
ethene,
isopropyl alcohol from supercritical
propene,
2-butanol from supercritical
butene, and
ammonia from a supercritical mix of
nitrogen and
hydrogen. Other reactions were, in the past, performed industrially in supercritical conditions, including the synthesis of
methanol and thermal (non-catalytic) oil cracking. Because of the development of effective
catalysts, the required temperatures of those two processes have been reduced and are no longer supercritical.
Generation of pharmaceutical cocrystals Supercritical fluids act as a new medium for the generation of novel crystalline forms of APIs (Active Pharmaceutical Ingredients) named as pharmaceutical cocrystals. Supercritical fluid technology offers a new platform that allows a single-step generation of particles that are difficult or even impossible to obtain by traditional techniques. The generation of pure and dried new cocrystals (crystalline molecular complexes comprising the API and one or more conformers in the crystal lattice) can be achieved due to unique properties of SCFs by using different supercritical fluid properties: supercritical CO2 solvent power, anti-solvent effect and its atomization enhancement.
Supercritical drying Supercritical drying is a method of removing solvent without surface tension effects. As a liquid dries, the surface tension drags on small structures within a solid, causing distortion and shrinkage. Under supercritical conditions there is no surface tension, and the supercritical fluid can be removed without distortion. Supercritical drying is used in the manufacturing process of
aerogels and drying of delicate materials such as archaeological samples and biological samples for
electron microscopy.
Supercritical water electrolysis Electrolysis of water in a supercritical state reduces the overpotentials found in other electrolysers, thereby improving the electrical efficiency of the production of oxygen and hydrogen. Increased temperature reduces thermodynamic barriers and increases kinetics. No bubbles of oxygen or hydrogen are formed on the electrodes, therefore no insulating layer is formed between catalyst and water, reducing the ohmic losses. The gas-like properties provide rapid mass transfer.
Supercritical water oxidation Supercritical water oxidation uses supercritical water as a medium in which to oxidize hazardous waste, eliminating production of toxic combustion products that burning can produce. The waste product to be oxidised is dissolved in the supercritical water along with molecular oxygen (or an oxidising agent that gives up oxygen upon decomposition, e.g.
hydrogen peroxide) at which point the oxidation reaction occurs.
Supercritical water hydrolysis Supercritical hydrolysis is a method of converting all biomass polysaccharides as well the associated lignin into low molecular compounds by contacting with water alone under supercritical conditions. The supercritical water, acts as a solvent, a supplier of bond-breaking thermal energy, a heat transfer agent and as a source of hydrogen atoms. All polysaccharides are converted into simple sugars in near-quantitative yield in a second or less. The aliphatic inter-ring linkages of lignin are also readily cleaved into free radicals that are stabilized by hydrogen originating from the water. The aromatic rings of the lignin are unaffected under short reaction times so that the lignin-derived products are low molecular weight mixed phenols. To take advantage of the very short reaction times needed for cleavage a continuous reaction system must be devised. The amount of water heated to a supercritical state is thereby minimized.
Supercritical water gasification Supercritical water gasification is a process of exploiting the beneficial effect of supercritical water to convert aqueous biomass streams into clean water and gases like H2, CH4, CO2, CO etc.
Supercritical desalination The solubility of dissolved ions drops precipitously once a fluid becomes supercritical. This effect can be used to precipitate salts from high salinity desalination streams, with solubility of different salts decreasing rapidly as water approaches supercritical temperatures. Complex cycle design can enable selective precipitation and improved heat recovery. Some very saline water sources like produced water also have high hydrocarbon content, which can be oxidized by supercritical desalination.
Supercritical fluid in power generation The
efficiency of a
heat engine is ultimately dependent on the temperature difference between heat source and sink (
Carnot cycle). To improve efficiency of
power stations the
operating temperature must be raised. Using water as the working fluid, this takes it into supercritical conditions. Efficiencies can be raised from about 39% for subcritical operation to about 45% using current technology. Many coal-fired
supercritical steam generators are operational all over the world.
Supercritical carbon dioxide is also proposed as a working fluid, which would have the advantage of lower critical pressure than water, but issues with corrosion are not yet fully solved. One proposed application is the
Allam cycle.
Supercritical water reactors (SCWRs) are proposed advanced nuclear systems that offer similar thermal efficiency gains.
Biodiesel production Conversion of vegetable oil to
biodiesel is via a
transesterification reaction, where a
triglyceride is converted to the methyl esters (of the fatty acids) plus
glycerol. This is usually done using
methanol and
caustic or acid catalysts, but can be achieved using supercritical methanol without a catalyst. The method of using supercritical methanol for biodiesel production was first studied by Saka and his coworkers. This has the advantage of allowing a greater range and water content of feedstocks (in particular, used cooking oil), the product does not need to be washed to remove catalyst, and is easier to design as a continuous process.
Enhanced oil recovery and carbon capture and storage Supercritical carbon dioxide is used to
enhance oil recovery in mature oil fields. At the same time, there is the possibility of using "
clean coal technology" to combine enhanced recovery methods with
carbon sequestration. The CO2 is separated from other
flue gases, compressed to the supercritical state, and injected into geological storage, possibly into existing oil fields to improve yields. At present, only schemes isolating fossil CO2 from natural gas actually use carbon storage, (e.g.,
Sleipner gas field), but there are many plans for future CCS schemes involving pre- or post-combustion CO2. There is also the possibility to reduce the amount of CO2 in the atmosphere by using
biomass to generate power and sequestering the CO2 produced.
Enhanced geothermal system The use of supercritical carbon dioxide, instead of water, has been examined as a geothermal working fluid.
Refrigeration Supercritical carbon dioxide is also emerging as a useful high-temperature
refrigerant, being used in new,
CFC/
HFC-free domestic
heat pumps making use of the
transcritical cycle. These systems are undergoing continuous development with supercritical carbon dioxide heat pumps already being successfully marketed in Asia. The EcoCute systems from Japan are some of the first commercially successful high-temperature domestic water heat pumps.
Supercritical fluid deposition Supercritical fluids can be used to deposit functional nanostructured films and nanometer-size particles of metals onto surfaces. The high diffusivities and concentrations of precursor in the fluid as compared to the vacuum systems used in
chemical vapour deposition allow deposition to occur in a surface reaction rate limited regime, providing stable and uniform interfacial growth. This is crucial in developing more powerful electronic components, and metal particles deposited in this way are also powerful catalysts for chemical synthesis and electrochemical reactions. Additionally, due to the high rates of precursor transport in solution, it is possible to coat high surface area particles which under
chemical vapour deposition would exhibit depletion near the outlet of the system and also be likely to result in unstable interfacial growth features such as
dendrites. The result is very thin and uniform films deposited at rates much faster than
atomic layer deposition, the best other tool for particle coating at this size scale.
Antimicrobial properties CO2 at high pressures has
antimicrobial properties. While its effectiveness has been shown for various applications, the mechanisms of inactivation have not been fully understood although they have been investigated for more than 60 years. ==See also==