Radiation windows . Beryllium is highly transparent to X-rays owing to its low
atomic number. Because of its low atomic number and very low absorption for X-rays, the oldest and still one of the most important applications of beryllium is in radiation windows for
X-ray tubes. Extreme demands are placed on purity and cleanliness of beryllium to avoid artifacts in the X-ray images. Beryllium is used in X-ray windows because it is transparent to X-rays, allowing for clearer and more efficient imaging. Thin beryllium foils are used as radiation windows for X-ray detectors, and their extremely low absorption minimizes the heating effects caused by high-intensity, low energy X-rays typical of
synchrotron radiation. Vacuum-tight windows and beam-tubes for radiation experiments on synchrotrons are manufactured exclusively from beryllium. In scientific setups for various X-ray emission studies (e.g.,
energy-dispersive X-ray spectroscopy) the sample holder is usually made of beryllium because its emitted X-rays have much lower energies (≈100 eV) than X-rays from most studied materials. the
Tevatron and at
SLAC. The low density of beryllium allows collision products to reach the surrounding detectors without significant interaction, its stiffness allows a powerful vacuum to be produced within the pipe to minimize interaction with gases, its thermal stability allows it to function correctly at temperatures of only a few degrees above
absolute zero, and its
diamagnetic nature keeps it from interfering with the complex multipole magnet systems used to steer and
focus the
particle beams.
Mechanical applications Because of its stiffness, light weight and dimensional stability over a wide temperature range, beryllium metal is used for lightweight structural components in the defense and
aerospace industries in high-speed
aircraft,
guided missiles,
spacecraft, and
satellites, including the
James Webb Space Telescope. Several
liquid-fuel rockets have used
rocket nozzles made of pure beryllium. The high elastic stiffness of beryllium has led to its extensive use in precision instrumentation, e.g. in
inertial guidance systems and in the support mechanisms for optical systems. From 1998 to 2000, the
McLaren Formula One team used
Mercedes-Benz engines with
beryllium–aluminium alloy pistons. The use of beryllium engine components was banned following a protest by
Scuderia Ferrari. An earlier major application of beryllium was in
brakes for military
airplanes because of its hardness, high melting point, and exceptional ability to
dissipate heat. Environmental considerations have led to substitution by other materials. Beryllium alloys are used in many applications because of their combination of elasticity, high
electrical conductivity and
thermal conductivity, high strength and
hardness, nonmagnetic properties, as well as good
corrosion and
fatigue resistance. Beryllium–copper alloys are also widely used in modern aerospace and defense applications, particularly in high-performance electrical connectors, battery safety fuses, and microswitches that require a balance of conductivity, corrosion resistance, and fatigue strength. A metal matrix composite material combining beryllium with
aluminium developed under the trade name
AlBeMet for the high performance aerospace industry has low weight but four times the stiffness of aluminum alone.
Mirrors Large-area beryllium
mirrors, frequently with a
honeycomb support structure, are used, for example, in
meteorological satellites where low weight and long-term dimensional stability are critical. Smaller beryllium mirrors are used in
optical guidance systems and in
fire-control systems, e.g. in the German-made
Leopard 1 and
Leopard 2 main battle tanks. In these systems, very rapid movement of the mirror is required, which again dictates low mass and high rigidity. Usually the beryllium mirror is coated with hard
electroless nickel plating which can be more easily polished to a finer optical finish than beryllium. In some applications, the beryllium blank is polished without any coating. This is particularly applicable to
cryogenic operation where thermal expansion mismatch can cause the coating to buckle. Because JWST will face a temperature of 33 K, the mirror is made of gold-plated beryllium, which is capable of handling extreme cold better than glass. Beryllium contracts and deforms less than glass and remains more uniform in such temperatures. For the same reason, the optics of the
Spitzer Space Telescope are entirely built of beryllium metal.
Magnetic applications of the
Boeing B-52 Stratofortress aircraft Beryllium is non-magnetic. Therefore, tools fabricated out of beryllium-based materials are used by naval or military
explosive ordnance disposal teams for work on or near
naval mines, since these mines commonly have
magnetic fuzes. They are also found in maintenance and construction materials near
magnetic resonance imaging (MRI) machines because of the high magnetic fields generated.
Nuclear applications High purity beryllium can be used in nuclear reactors as a moderator, reflector, or as cladding on fuel elements. Thin plates or foils of beryllium are sometimes used in
nuclear weapon designs as the very outer layer of the
plutonium pits in the primary stages of
thermonuclear bombs, placed to surround the
fissile material. These layers of beryllium are good "pushers" for the
implosion of the
plutonium-239, and they are good
neutron reflectors, just as in beryllium-moderated
nuclear reactors. Neutron sources in which beryllium is bombarded with
gamma rays from a
gamma decay radioisotope are also used to produce laboratory neutrons. Beryllium is used in fuel fabrication for
CANDU reactors. The fuel elements have small appendages that are resistance brazed to the fuel cladding using an induction brazing process with Be as the braze filler material. Bearing pads are brazed in place to prevent contact between the fuel bundle and the pressure tube containing it, and inter-element spacer pads are brazed on to prevent element to element contact. Beryllium is used at the
Joint European Torus nuclear-fusion research laboratory, and it will be used in the more advanced
ITER to condition the components which face the plasma. Beryllium has been proposed as a
cladding material for
nuclear fuel rods, because of its good combination of mechanical, chemical, and nuclear properties.
Acoustics The low weight and high rigidity of beryllium make it useful as a material for high-frequency
speaker drivers. Because beryllium is expensive (many times more than
titanium), hard to shape due to its brittleness, and toxic if mishandled, beryllium
tweeters are limited to high-end home,
pro audio, and
public address applications. Some high-fidelity products have been fraudulently claimed to be made of the material. Beryllium was used for
cantilevers in high-performance
phonograph cartridge styli, where its extreme stiffness and low density allowed for tracking weights to be reduced to 1 gram while still tracking high frequency passages with minimal distortion. In sound amplification systems, the speed at which sound travels directly affects the resonant frequency of the
amplifier, thereby influencing the range of audible high-frequency sounds. Beryllium stands out due to its exceptionally high speed of sound propagation compared to other metals. This unique property allows beryllium to achieve higher resonant frequencies, making it an ideal material for use as a
diaphragm in high-quality loudspeakers.
Electronics Beryllium is a
p-type dopant in
III-V compound semiconductors. It is widely used in materials such as
GaAs,
AlGaAs,
InGaAs and
InAlAs grown by
molecular-beam epitaxy (MBE). Cross-rolled beryllium sheet is an excellent structural support for
printed circuit boards in
surface-mount technology. In critical electronic applications, beryllium is both a structural support and
heat sink. The application also requires a coefficient of
thermal expansion that is well matched to the alumina and
polyimide-glass substrates. The beryllium-beryllium oxide
composite "
E-Materials" have been specially designed for these electronic applications and have the additional advantage that the thermal expansion coefficient can be tailored to match diverse substrate materials. Beryllium compounds were used in
fluorescent lighting tubes, but this use was discontinued because of the disease
berylliosis which developed in the workers who were making the tubes.
Medical applications Beryllium is a component of several
dental alloys. In addition to standard X-ray equipment mentioned in , in medical imaging equipment, such as CT scanners and mammography machines, beryllium's strength and light weight enhance durability and performance. Beryllium is used in analytical equipment for blood, HIV, and other diseases. Beryllium alloys are used in surgical instruments, optical mirrors, and laser systems for medical treatments. == Toxicity and safety ==